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ITOH DENKI POWER MOLLER HBL-606FN, Technical Document

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ITOH DENKI POWER MOLLER HBL-606FN Technical Document Download Page 26

                                                                                                                              

  

 

 

 

 

Specifications subject to change without notice 

 
 

ITOH DENKI USA, INC 

 

135 Stewart Road 

 rev15-0615 

PH:  570-820-8811 

Hanover Industrial Estates 

FX:  570-820-8838 

Wilkes-Barre, PA  18706-1462 

Page 26 of 26 

Revision History 

 

Revision Number 

Change 

Created By 

Checked By 

15-0615 

Initial document 

BNB 

KN 

 

   

 

 

 

 

 

 

 
 

Summary of Contents for POWER MOLLER HBL-606FN

Page 1: ...overheating stall condition and overspeeding Lead free design for RoHS conformity Logic for general zero pressure accumulation ZPA is built in o Singulated release o Slug train release with Flexible...

Page 2: ...al Information 3 Dimensions 3 User Interface 3 Standard Conveyor Configuration 3 Connections 4 Installation Precautions Please read before installation 8 Switch Settings 10 Input Output Settings 10 Sp...

Page 3: ...24V Sensor A Port Power A MOTOR A Port B 24V SEN 0V Sensor B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STO...

Page 4: ...or A synchronization or sensor output selectable on SW2 1 6 Motor B synchronization or sensor output selectable on SW2 2 CN301 CN401 3 PIN connector for Photo Sensor Female Connector for Wiring WAGO 7...

Page 5: ...motor A when sensor A becomes blocked while signal is active CN4 3 Input B selectable by SW2 4 see page 12 Forcible run motor B input SW2 3 ON Default o Forcibly runs motor B while signal is active Fo...

Page 6: ...age 6 of 26 Connections continued CN302 CN402 8 PIN connector for Communication Cable Female Connector for Wiring RJ 45 CN302 CN402 Description 1 Error status Wire size 26AWG or Equivalent 8 wire cabl...

Page 7: ...X 570 820 8838 Wilkes Barre PA 18706 1462 Page 7 of 26 Connections continued CN101 CN201 3 PIN connector for Motor Male Connector on Card JST S3B XH A Female Connector for Wiring JST XHP 3 PIN Descrip...

Page 8: ...y because of moving rollers and transported articles Using as a slave card be sure the timer switch SW5 to zero 0 for slave mode This eliminates all timer functions and communication Roller s will not...

Page 9: ...ame potential reference as earth ground Standard grounding practices should be followed Static discharge may interfere with general logic processing and in possibly damage IC components on the circuit...

Page 10: ...input the RST signal to CN4 1 on the same card o Set DIP switch 1 1 OFF for another card and input the DIR signal to CN4 1 on the same card DIP switch 1 2 Error recovery Manual recovery MANU ON Defaul...

Page 11: ...g ON OFF 1 5 Motor A direction ON CW CCW ON OFF CCW CW 1 6 Motor B direction ON CW CCW ON OFF CCW CW Motor direction as viewed from the cable side PM486 series is independent of ZPA logic flow directi...

Page 12: ...a signal on CN4 6 when sensor B is blocked DIP switch 2 3 Motor A input function Forcible STOP OFF o Prevents an article from advancing downstream once motor A s zone while receiving the signal becom...

Page 13: ...setting for Motor B Used to vary the speed on motor B PM486LE LD 80 Rotary Switch SW3 SW4 Speed m min 3 ft min 3 9 80 262 5 8 70 229 7 7 60 196 9 6 50 164 0 5 45 147 6 4 40 131 2 3 35 114 8 2 30 98 4...

Page 14: ...the present zone Sensor Timer starts when o Present zone is running due to the condition above o AND the upstream zone s photo sensor becomes clear If a jam occurs in the upstream zone Sensor Timer n...

Page 15: ...stream zone s photo sensor becomes blocked Initial startup seek to sensor time is the same as the jam timer value ZPA will not begin until this time expires Other Settings Slave Mode 3 STOP RUN A 4 ST...

Page 16: ...1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V PWR STS A MOT...

Page 17: ...6Hz ON Fuse blown or low voltage No operation 1 OFF Blinks 1Hz ON Motor is not connected to card No operation 2 ON Blinks 1Hz ON Motor locked 1s No operation 3 OFF ON ON Thermal protection No operatio...

Page 18: ...n under Input Output settings DIP switch 1 2 If the voltage is a stable 24V DC power then the fuse has blown and the card must be replaced 2 Motor unplugged Check motor ports to ensure the motor conne...

Page 19: ...view Connections CN4 and Input output settings DIP switch 2 3 and 2 4 6 Sensor signal ON Should be on only when the photo sensor is blocked If it is on when the zone is clear then it is the incorrect...

Page 20: ...ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Photo sensor 0V PS Output 24V DC Pr...

Page 21: ...TOP RUN A 4 STOP RUN B CTRL SEN A SEN B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS Photo sensor Infeed The infeed zone can use 2 photo sensors 1 Ma...

Page 22: ...gnal Discharge zone is applied when an article is to accumulate once it reaches the last HBL zone Without a communication cable connected to CN301 in the default direction or CN402 when the direction...

Page 23: ...8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 L D 8 0 1 SEN SYN A...

Page 24: ...PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 L D 8 0 Product Flow P M 4 8...

Page 25: ...nsor P M 4 8 6 F E 6 0 P M 4 8 6 F E 6 0 1 2 3 4 5 6 7 8 9 A B C D E F0 1 2 3 4 5 6 7 8 9 A B C D E F0 Node ID 1 MA DIR 2 MB DIR 3 MA SYN 4 MB SYN Hi Low A HBL 606F can handshake signals to the IB E03...

Page 26: ...ice ITOH DENKI USA INC 135 Stewart Road rev15 0615 PH 570 820 8811 Hanover Industrial Estates FX 570 820 8838 Wilkes Barre PA 18706 1462 Page 26 of 26 Revision History Revision Number Change Created B...

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