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The details and information in the user guide are provided solely for the 

purpose of describing the product and its assembly. This information does not 

discharge the user from the obligation to carry out his own assessments and 

checks. It is important to bear in mind that our products are subject to a natural 

process of wear and ageing.
These notes contain important information that will enable you to use the 

product safely and appropriately. When sold, rented out or otherwise passed on 

to another party, this product must be handed over with the user guide.
The term Drawbar when used below refers to the products Drawbar D25-686, 

Self-Lifting (0.0.664.12) and Drawbar D25-610 (0.0.674.29).
When installing, operating and maintaining the Drawbar, it is important to en-

sure that all moving elements are secured to prevent unintentional movement. 

Moving parts that could be under preload can cause serious injury!
You must therefore read and follow the safety instructions set out below.
•  All work on and with the Drawbar must be performed with “safety first” in 

mind.

•  All work on and with the Drawbar must be carried out wearing safety 

footwear.

•  Ensure all hands are clear when the spring-loaded Drawbar is resetting. 

There is a risk of serious injuries and contusions caused by crushing and 

cuts.

•  Uncontrolled uncoupling during travel, e.g. due to excessive vibrations or the 

breakage of a spring, poses a significant safety risk that can lead to serious 

personal injury.

•  When coupling the tugger train trailer, ensure the Drawbar is securely and 

properly connected.

•  Do not place your hand within the operating range of the Drawbar’s moving 

parts when it is still in operation.

•  Observe the regulations pertaining to accident prevention and environmental 

protection that apply in the country and place of work where the product is 

being used.

• Use only item products that are in perfect working order.
• Check the product for obvious defects.
•  Use the product only within the performance range described in the techni-

cal data.

•  Ensure that all the safety equipment associated with the product is present, 

properly installed and in full working order.

•  Do not alter the position of safety equipment, circumvent it or render it 

ineffective.

The Drawbar described here corresponds to the state of the art and takes into 

account the general principles of safety applicable at the time this user guide 

was published. Nevertheless, failure to observe the safety instructions and 

warning notices in this user guide may result in personal injury and damage to 

property. We will assume no liability for any resulting damage or injury.
We reserve the right to make technical changes that represent technical 

advances.

Keep these installation notes in a place where they can be easily accessed by 

all users. Observe the directions contained in the main user guide for a system. 

The general safety information applies to the entire lifecycle of the Drawbar.
1. During transportation 

Observe the handling instructions on the packaging. Until it is installed, the 

product must be stored in its original packaging, protected from moisture and 

damage. Ensure that moving parts are secured when in transit and cannot 

cause any damage. Suspended loads can fall during transport if load-bearing 

equipment is not fit for purpose or is incorrectly secured, thus leading to serious 

injuries (including fatal injuries). Keep clear of suspended loads and use lifting 

gear with sufficient load-bearing capacity (see delivery paperwork for product 

weight). Carefully secure lifting tackle and connect it only to points that are 

sufficiently stable.
2. During operation 

Ensure that only persons who have been authorised by the operator have 

access to the immediate operating area of the Drawbar. This also applies when 

the system is not in active use. It must not be possible to actuate moving parts 

unintentionally. The Drawbar is not designed for use on carriages or trailers 

carrying people.
3. During cleaning 

Do not use aggressive cleaning substances. Do not use a high-pressure cleaner 

when cleaning the system.
4. During maintenance and servicing work 

Carry out the prescribed maintenance work at the intervals stipulated in the 

user guide. Ensure that no fixings, connections or components can become 

detached or are loose. Secure moving parts during maintenance.
5. During disposal 

Dispose of the product in accordance with the national and international regula-

tions that apply in your country.

1. General safety information

Summary of Contents for Drawbar D Series

Page 1: ...User guide Drawbar D25 686 Self Lifting Drawbar D25 610...

Page 2: ...4 Warning symbols 4 1 5 CE declaration 5 2 Product description use and accessories 6 2 1 Drawbar D25 686 Self Lifting 6 2 2 Drawbar D25 610 7 3 Operating data 8 3 1 Explanation of operating data and e...

Page 3: ...Do not alter the position of safety equipment circumvent it or render it ineffective The Drawbar described here corresponds to the state of the art and takes into account the general principles of sa...

Page 4: ...ions to the Drawbar shall result in an exclusion of liability on the part of item GmbH and must be added and factored into new documentation The Drawbar is intended for use only in applications involv...

Page 5: ...5 1 5 CE declaration...

Page 6: ...o offers added protection for the operator s feet When the spring pulls the Drawbar upright the elastic Impact Buffer M8 D30x30 brings the Drawbar to a stop before it hits the fastening plate Due to t...

Page 7: ...spring pushes the Drawbar up which means users can couple and uncouple trolleys using their feet and without having to bend over If the Drawbar is not needed it folds up automatically so that it doesn...

Page 8: ...ecialist item representative Avoid long periods of contact with highly acidic or alkaline substances Consult the manufacturer if using in very salty air The Drawbars are fundamentally suitable for use...

Page 9: ...t users must also analyse the Drawbar Coupling solution Example m F a 3000 N 2 5 m s2 1200 kg 1 2 t m Maximum trailer load of the Drawbar Drawbar Coupling combination F Maximum tensile load of the Dra...

Page 10: ...rame of the trolley in the event of a collision Incorrect commissioning and operation can result in malfunctions that can adversely affect service life and pose a risk to personnel If the Drawbar is r...

Page 11: ...ts that are found to be damaged must be replaced immediately The Drawbar is fundamentally a maintenance free part All products are subject to a natural process of wear and tear that varies according t...

Page 12: ...continuous product development ensures that products from item Industrietechnik GmbH always exhibit a high standard of innovation Conse quently there could be inconsistencies between these operating i...

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