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Drawbar pressed down prior to coupling.
Always follow the instructions below:
•  Before installing and using the Drawbar in a tugger train pulled by an industrial truck, the driver, fitter or user must satisfy themselves that the Drawbar is 

ready for use and free from any damage.

•  Before commencing any journey, the operator must check whether connections are sound and the Drawbar is locked in place. This applies whether the train 

is being pulled by a tractor unit or pushed by hand.

• Load values must not be exceeded.
• Safety instructions must be followed under all circumstances.
• To prevent crushing and cuts, nearby objects should be kept at a minimum distance of 50 mm from the mechanism.
• Inappropriate use of the system can pose hazards to people and equipment.
• The product warranty is valid only when the product is used correctly.
•  The Drawbar is spring-loaded. Take special care during coupling/uncoupling. If the Drawbar is carelessly released when under spring load, it could cause 

injuries.

• Interfering with the mechanics can cause injuries.
• Brakes must be applied when parking the tugger train.
• Tugger train operation is only permissible when using the original item Coupling and Drawbar.
•  If an emergency braking manoeuvre is carried out or a collision occurs when pulling the trolleys, all the Couplings, Drawbars and fixings must be checked 

for damage. Any parts that are found to be damaged must be replaced immediately.

The Drawbar is fundamentally a maintenance-free part.
All products are subject to a natural process of wear and tear that varies 

according to the relevant conditions of use.
The connection points between the Drawbar and trolleys consist of different 

materials with different material properties. Due to the operating conditions, we 

recommend they are regularly checked and visually inspected for damage and 

wear.
The functionality of the components should be checked after the first 24 hours 

in operation. After that, it is advisable to carry out a functional check on a 

quarterly basis.
The following issues should be checked during every service and before/during 

use:

• Tightness of connection points (check the tightening torque of screws during    

     maintenance work – target tightening torque 25 Nm) 

• When using the self-lifting Drawbar, the resetting function should be checked 

• Running noise 

• Visible damage 

• Abrasion 

• Deformation on the frame, Drawbar and Coupling 

• Smooth action and secure hold on catch
Any parts that are found to be damaged must be replaced immediately.

5. Maintenance and inspection

The materials used are environmentally friendly.
The product can be recycled or re-used (if necessary after refurbishment and 

the replacement of parts). The use of appropriate materials and easy disman-

tling ensure the product can be recycled.

Improper disposal of the Drawbar can pollute the environment.
Dispose of the Drawbar in accordance with the national regulations that apply 

in your country.

6. Disposal

Summary of Contents for Drawbar D Series

Page 1: ...User guide Drawbar D25 686 Self Lifting Drawbar D25 610...

Page 2: ...4 Warning symbols 4 1 5 CE declaration 5 2 Product description use and accessories 6 2 1 Drawbar D25 686 Self Lifting 6 2 2 Drawbar D25 610 7 3 Operating data 8 3 1 Explanation of operating data and e...

Page 3: ...Do not alter the position of safety equipment circumvent it or render it ineffective The Drawbar described here corresponds to the state of the art and takes into account the general principles of sa...

Page 4: ...ions to the Drawbar shall result in an exclusion of liability on the part of item GmbH and must be added and factored into new documentation The Drawbar is intended for use only in applications involv...

Page 5: ...5 1 5 CE declaration...

Page 6: ...o offers added protection for the operator s feet When the spring pulls the Drawbar upright the elastic Impact Buffer M8 D30x30 brings the Drawbar to a stop before it hits the fastening plate Due to t...

Page 7: ...spring pushes the Drawbar up which means users can couple and uncouple trolleys using their feet and without having to bend over If the Drawbar is not needed it folds up automatically so that it doesn...

Page 8: ...ecialist item representative Avoid long periods of contact with highly acidic or alkaline substances Consult the manufacturer if using in very salty air The Drawbars are fundamentally suitable for use...

Page 9: ...t users must also analyse the Drawbar Coupling solution Example m F a 3000 N 2 5 m s2 1200 kg 1 2 t m Maximum trailer load of the Drawbar Drawbar Coupling combination F Maximum tensile load of the Dra...

Page 10: ...rame of the trolley in the event of a collision Incorrect commissioning and operation can result in malfunctions that can adversely affect service life and pose a risk to personnel If the Drawbar is r...

Page 11: ...ts that are found to be damaged must be replaced immediately The Drawbar is fundamentally a maintenance free part All products are subject to a natural process of wear and tear that varies according t...

Page 12: ...continuous product development ensures that products from item Industrietechnik GmbH always exhibit a high standard of innovation Conse quently there could be inconsistencies between these operating i...

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