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L

R

7

Linear Unit KRF 8 80x40 ZR

Fastening bores

Timing Belt clamping device

Timing-Belt Drive KRF 8 40 

Drive Side

R

:  Right, 0.0.646.92 

L

:   Left, 0.0.638.97  

The Timing Belt running through 

the profile

Reverse Unit cover

3. The Reverse Units:

 

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The Reverse Unit housings are made from a high-strength aluminium alloy.

 

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The Reverse Units are supplied as preassembled construction kits.

 

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Before you can fasten the Reverse Units to the threads that you cut into the 

core bores of the profile, you will need to remove the covers from the Reverse 

Units.

 

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Do not disassemble the Reverse Units any further – fix them to the profile us-

ing the built-in fastening screws, which are accessed via an upper bore hole 

located in each axle and the lower assembly keyholes.

 

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In the Reverse Unit with integrated Timing Belt tensioning device, the lower 

fastening screw is accessed through the keyhole in the tensioning screw.

 

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Fastening screws M8, tightening torque: 25 Nm.

 

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5 A/F Allan key.

 

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The tensioning axle in the Reverse Unit has an adjustment range of 18 mm 

(= 36 mm elongation in the Timing Belt)

 

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The current setting of the Reverse Unit is indicated via a gauge on the side 

of the unit.

 Caution!

 Ensure the Reverse Units are positioned correctly.

 

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There is 

one

 Reverse Unit for tensioning the Timing Belt.

 

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There are 

two

 Reverse Units for driving the axis.

The position of the drive shaft is different on each of these Reverse Units 

and must be specified during project engineering.

4. The Timing Belt:

 

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Timing Belt length: L

Z

 = 2 x L

Profile

 + 190

 

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Timing Belt pretension: max 1‰

 

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Special Timing Belt: 

•​To​enable​higher​speeds

 

•​Quiet​and​smooth​running

 

•​To​minimise​any​polygon​effect

 

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The clamping mechanism for the Timing Belt is integrated into the carriage 

plate – clamping plates hold the ends of the Timing Belt in the positive locking 

toothing of the carriage.

 

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Fit one end of the Timing Belt in place on one side of the carriage, ensuring 

that all the teeth are engaged.

 

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Next, screw the Timing Belt clamping device into place (tightening torque, 

M6: 10 Nm).

 

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Now feed the other end of the Timing Belt through the Reverse Units and the 

profile to the opposite end of the carriage.

 

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The profile does not need to be machined to accommodate the Timing Belt, 

since a generous amount of space has already been provided.

 

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To make it easier to feed the Timing Belt through the Reverse Units, first 

remove the covers on the Reverse Units.

 

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All the teeth on the Timing Belt should also be engaged in the clamping 

mechanism at the other end of the carriage. You may need to shorten the 

Timing Belt.

 

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Next, screw the second Timing Belt clamping device into place (tightening 

torque, M6: 10 Nm).  

Summary of Contents for 0.0.641.21

Page 1: ...Linear Unit KRF 8 80x40 ZR Notes on Use and Installation ...

Page 2: ...ty first in mind Always switch off the drive assembly before you start working on Linear Unit KRF 8 80x40 ZR Ensure the drive unit cannot be switched on unintentionally e g by affixing warn ing notices at the activation point or by removing the fuse from the power supply Do not place your hand within the operating range of moving parts in Linear Unit KRF 8 80x40 ZR when the unit is still switched ...

Page 3: ... completed machine The general safety information applies to the entire lifecycle of the partly completed machine 1 During transportation Observe the handling instructions on the packaging Until it is installed the product must be stored in its original packaging protected from moisture and damage Ensure that moving parts are secured when in transit and cannot cause any damage 2 During installatio...

Page 4: ...max 10 m s Max acceleration amax 10 m s System related frictional moment Mfrictional 2 Nm Effective radius of pulley rW 23 1 mm Tightening torque for the screws used M3 1 5 Nm M5 6 Nm M6 10 Nm M8 25 Nm The special Timing Belt Gearing type AT profile 5 mm pitch Belt width 25 mm 0 0 5 mm Special belt with 0 9 mm steel wires for high positioning accuracy Wire strength 4000 N Specific spring rate 0 99...

Page 5: ...size ratio of all item drive elements Light quiet running rollers arranged in a criss cross pattern for high speed Innovative track technology hardened steel tracks 50 m steel strip supplied as roll rigidly connected to the aluminium guide profile Solid machined rigid sliding carriage with a broad range of attachment options and integrated Timing Belt clamping mechanism Fully usable Profile 8 groo...

Page 6: ... carriage is supplied as a preassembled construction kit with one side that is screwed firmly in place while the opposite side is a floating bearing end The floating bearing end incorporates two adjusting screws with anti clock wise fine threads for moving and adjusting the floating bearing end Consequently the floating bearing is secured by turning clockwise as usual turn towards the track on the...

Page 7: ...ectly There is one Reverse Unit for tensioning the Timing Belt There are two Reverse Units for driving the axis The position of the drive shaft is different on each of these Reverse Units and must be specified during project engineering 4 The Timing Belt Timing Belt length LZ 2 x LProfile 190 Timing Belt pretension max 1 Special Timing Belt To enable higher speeds Quiet and smooth running To minim...

Page 8: ...ming Belt 1 mm tensioning adjustment equals 2 mm elongation in the Timing Belt Maximum elongation in the Timing Belt 36 mm this yields a maximum theoretical Timing Belt length of 36 metres with max 1 elongation Recommended tensioning method Make two marks on the Timing Belt e g 1000 mm apart Tension the Timing Belt 1 lengths maximum elongation Check distance markings until they are 1001 mm apart 6...

Page 9: ...of area available on the motor side for the customer to machine as required New coupling made from stainless steel A complete component and therefore entirely play free Nominal torque 60 Nm Caution Timing Belt transfers only 23 Nm Axial deviation 0 2 mm Radial deviation 0 3 mm Angular deviation 1 4 Clamping screws DIN 912 M6 Tightening torque 14 5 Nm Up to 50 deviation full nominal torque can be t...

Page 10: ... Unit into the Coupling Housing of the Drive Set Tightening torque M6 10 Nm Bore out the equaliser coupling to match the diameter of the drive shaft of the motor or transmission you are using and clamp it to the drive shaft in line with the mounting dimensions below kmin 42 mm kmax 62 mm Next insert the drive and coupling into the Coupling Housing of the Drive Set and connect them to the drive sha...

Page 11: ...raphite and MoS2 additives must not be used The maintenance openings page 6 are located on both sides of the preassembled carriage All 4 End Cap and Lubricating Systems are re oiled through the maintenance openings Minimum stroke full lubrication Hmin 100 mm Maintenance interval every 6 months or every 2 500 km Fill quantity approx 1 ml per End Cap and Lubricating System and maintenance interval 1...

Page 12: ...tem Industrietechnik GmbH Made in Germany 0 4 120 32 02 2012 item Industrietechnik GmbH Friedenstrasse 107 109 42699 Solingen Germany Phone 49 212 6580 0 Fax 49 212 6580 310 info item24 com www item24 com ...

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