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6D – 26 ENGINE ELECTRICAL
INSPECTION AND REPAIR
Make the necessary adjustments, repairs, and part replacement if excessive wear or damage is discovered during
inspection.
ARMATURE
1. Measure the commutator run-out.
Replace the commutator if the measured run-out
exceeds the specified limit.
Commutator Run-Out
mm (in)
Standard Limit
0.05 (0.002)
0.2 (0.008)
RTW46DSH003501
2. Check the commutator mica segments for excessive
wear.
3. Measure the mica segment depth.
Mica Segment Depth
mm (in)
Standard Limit
0.5
∼
0.8 (0.020
∼
0.030)
0.2 (0.008)
065RY00025
If the mica segment depth is less than the standard but
more than the limit, the commutator may be reground.
If the mica segment depth is less than the limit, the
commutator must be replaced.
4. Measure the commutator outside diameter.
Commutator Outside Diameter
mm (in)
Standard Limit
36.5 (1.44)
35.5 (1.40)
If the measured outside diameter is less than the specified
limit, the commutator must be replaced.
065RY00026
RTW46DSH003601
5. Use a circuit tester to check the armature for
grounding.
1 Hold one probe of the circuit tester against the
commutator segment.
2 Hold the other circuit tester probe against the
armature core.
If the circuit tester indicates continuity, the armature is
grounded.
The armature must be replaced.
Summary of Contents for 4ja1
Page 2: ......
Page 34: ...6A 12 ENGINE MECHANICAL Cooling and Lubricating System N m kg m lb ft RTW46AXF000701...
Page 35: ...ENGINE MECHANICAL 6A 13 Intake Manifold 4JA1TC 4JH1TC N m kg m lb ft RTW36AXF000201...
Page 36: ...6A 14 ENGINE MECHANICAL EGR Valve EGR Pipe EGR Cooler RTW46AXF000801...
Page 37: ...ENGINE MECHANICAL 6A 15 Exhaust Manifold and Turbocharger 4JA1L RTW46AXF000901...
Page 39: ...ENGINE MECHANICAL 6A 17 Engine Electricals N m kg m lb ft RTW36AXF000501...
Page 40: ...6A 18 ENGINE MECHANICAL Fuel Injection System 4JA1L N m kg m lb ft RTW86AXF000201...
Page 41: ...ENGINE MECHANICAL 6A 19 Fuel Injection System 4JA1TC N m kg m lb ft RTW46AXF001201...
Page 42: ...6A 20 ENGINE MECHANICAL Fuel Injection System 4JH1TC N m kg m lb ft RTW46AXF001301...
Page 43: ...ENGINE MECHANICAL 6A 21 Engine Mounting Bracket N m kg m lb ft 022R300001...
Page 162: ...MEMO...
Page 187: ...FUEL SYSTEM 6C 5 For EURO III model RTW46AMF000201...
Page 220: ...MEMO...
Page 225: ...ENGINE ELECTRICAL 6D 5 TORQUE SPECIFICATIONS GENERATOR N m kg m Ib ft RTW86DLF000101...
Page 226: ...6D 6 ENGINE ELECTRICAL STARTER MOTOR N m kg m Ib ft RTW86DLF000201...
Page 254: ...MEMO...
Page 261: ...Engine Control System 4JH1 6E 7 Engine Controls Schematics Power Distribution 1 RTW86EXF004801...
Page 262: ...6E 8 Engine Control System 4JH1 Power Distribution 2 RTW86EXF004901...
Page 263: ...Engine Control System 4JH1 6E 9 Starting System RTW86EXF005001...
Page 264: ...6E 10 Engine Control System 4JH1 Charging System RTW86EXF005101...
Page 265: ...Engine Control System 4JH1 6E 11 ECM Power and PCU RTW86EXF003001...
Page 266: ...6E 12 Engine Control System 4JH1 ECM Ground and DLC RTW86EXF005201...
Page 267: ...Engine Control System 4JH1 6E 13 Gauges and Warning Lamps RTW86EXF003201...
Page 269: ...Engine Control System 4JH1 6E 15 MAF IAT Vacuum Pressure and ECT Sensors RTW86EXF003401...
Page 275: ...Engine Control System 4JH1 6E 21 1 Legend 1 Vehicle Speed Sensor VSS...
Page 536: ...MEMO...
Page 558: ...6H 2 ACCELERATOR CONTROL REMOVAL AND INSTALLATION 4JA1T L RHD RTW46HLF000301...
Page 559: ...ACCELERATOR CONTROL 6H 3 4JA1T L LHD RTW46HLF000601...
Page 560: ...6H 4 ACCELERATOR CONTROL 4JA1TC 4JH1TC RHD RTW46HLF000201...
Page 561: ...ACCELERATOR CONTROL 6H 5 4JA1TC 4JH1TC LHD PTW46BMF000101...
Page 564: ...No TF4JE WE 1101...