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FUEL SYSTEM 6C – 9
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system for
loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission".
1. Disconnect battery ground cable.
2. Loosen slowly the fuel filler cap.
NOTE: Be careful not to spouting out fuel because of change
the pressure in the fuel tank.
NOTE: Cover opening of the filler neck to prevent any dust
entering.
3. Jack up the vehicle.
4. Support underneath of the fuel tank with a lifter.
5. Remove the inner liner of the wheel house at rear left side.
6. Remove fixing bolt of the filler neck from the body.
7.
Disconnect the quick connector (3) of the fuel tube from the
fuel pipe.
NOTE: Cover the quick connector to prevent any dust entering
and fuel leakage.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in this
section when performing any repairs.
8. Remove fixing bolt (1) of the tank band and remove the
tank band (2).
9.
Disconnect the pump and sender connector on the fuel
pump and remove the harness from weld clip on the fuel
tank.
10.
Lower the fuel tank (5).
NOTE: When lower the fuel tank from the vehicle, don’t scratch
each hose and tube by around other parts.
Installation
1. Raise the fuel tank.
NOTE: When raise the fuel tank to the vehicle, don’t scratch
each hose and tube by around other parts.
2. Connect the pump and sender connector to the fuel pump
and install the harness to weld clip on the tank.
NOTE: The connector must be certainly connected against
stopper.
3. Install the tank band and fasten bolt.
Torque
N·m (kg·m / lb ft)
68 (6.9 / 50)
NOTE: The anchor of the tank band must be certainly installed
to guide hole on frame.
4. Connect the quick connector of the fuel tube to the fuel pipe
and the evapo tube from evapo joint connector.
NOTE: Pull off the left checker on the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in this
section when performing any repairs.
Summary of Contents for 4ja1
Page 2: ......
Page 34: ...6A 12 ENGINE MECHANICAL Cooling and Lubricating System N m kg m lb ft RTW46AXF000701...
Page 35: ...ENGINE MECHANICAL 6A 13 Intake Manifold 4JA1TC 4JH1TC N m kg m lb ft RTW36AXF000201...
Page 36: ...6A 14 ENGINE MECHANICAL EGR Valve EGR Pipe EGR Cooler RTW46AXF000801...
Page 37: ...ENGINE MECHANICAL 6A 15 Exhaust Manifold and Turbocharger 4JA1L RTW46AXF000901...
Page 39: ...ENGINE MECHANICAL 6A 17 Engine Electricals N m kg m lb ft RTW36AXF000501...
Page 40: ...6A 18 ENGINE MECHANICAL Fuel Injection System 4JA1L N m kg m lb ft RTW86AXF000201...
Page 41: ...ENGINE MECHANICAL 6A 19 Fuel Injection System 4JA1TC N m kg m lb ft RTW46AXF001201...
Page 42: ...6A 20 ENGINE MECHANICAL Fuel Injection System 4JH1TC N m kg m lb ft RTW46AXF001301...
Page 43: ...ENGINE MECHANICAL 6A 21 Engine Mounting Bracket N m kg m lb ft 022R300001...
Page 162: ...MEMO...
Page 187: ...FUEL SYSTEM 6C 5 For EURO III model RTW46AMF000201...
Page 220: ...MEMO...
Page 225: ...ENGINE ELECTRICAL 6D 5 TORQUE SPECIFICATIONS GENERATOR N m kg m Ib ft RTW86DLF000101...
Page 226: ...6D 6 ENGINE ELECTRICAL STARTER MOTOR N m kg m Ib ft RTW86DLF000201...
Page 254: ...MEMO...
Page 261: ...Engine Control System 4JH1 6E 7 Engine Controls Schematics Power Distribution 1 RTW86EXF004801...
Page 262: ...6E 8 Engine Control System 4JH1 Power Distribution 2 RTW86EXF004901...
Page 263: ...Engine Control System 4JH1 6E 9 Starting System RTW86EXF005001...
Page 264: ...6E 10 Engine Control System 4JH1 Charging System RTW86EXF005101...
Page 265: ...Engine Control System 4JH1 6E 11 ECM Power and PCU RTW86EXF003001...
Page 266: ...6E 12 Engine Control System 4JH1 ECM Ground and DLC RTW86EXF005201...
Page 267: ...Engine Control System 4JH1 6E 13 Gauges and Warning Lamps RTW86EXF003201...
Page 269: ...Engine Control System 4JH1 6E 15 MAF IAT Vacuum Pressure and ECT Sensors RTW86EXF003401...
Page 275: ...Engine Control System 4JH1 6E 21 1 Legend 1 Vehicle Speed Sensor VSS...
Page 536: ...MEMO...
Page 558: ...6H 2 ACCELERATOR CONTROL REMOVAL AND INSTALLATION 4JA1T L RHD RTW46HLF000301...
Page 559: ...ACCELERATOR CONTROL 6H 3 4JA1T L LHD RTW46HLF000601...
Page 560: ...6H 4 ACCELERATOR CONTROL 4JA1TC 4JH1TC RHD RTW46HLF000201...
Page 561: ...ACCELERATOR CONTROL 6H 5 4JA1TC 4JH1TC LHD PTW46BMF000101...
Page 564: ...No TF4JE WE 1101...