Isokern STANDARD 36 Owner'S Manual Download Page 56

56

Summary

1.

 

WARNING:

 

 

Fire-Lite fireplace and Class “A” metal chimney sys

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tems will only draught properly when they are installed accord

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ing to the instructions, in an appropriate location and with the 

proper chimney height. Installing the fireplace according to the 

instructions, choosing an appropriate location, and choosing an 

appropriate chimney height are the responsibility of the designer 

and the building contractor.

 

Tightly insulated and sealed homes, two story interior 

spaces and high vaulted ceilings can cause negative air pressures 

within the house which can impair drafting performance. HVAC 

return air ducts near the fireplace opening will adversely affect 

the fireplace drafting performance.

 

It is the responsibility of the designer, the building 

contractor and their mechanical contractor to determine that the 

building’s internal air pressures are conducive to positive fire

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place drafting.

 

Avoid placing any fireplace in an area near tall trees, tall 

buildings, or high land masses. These structures can reduce am-

bient air flow pressure as well as produce down draughts, either 

of which can impair fireplace drafting performance.

 

Earthcore Industries L.L.C. does not warrant drafting 

and is not responsible for it.

2. STANDARD Fireplace and Fire-Lite Fireplace Curing 

Instructions:

 

It is critical that the Isokern masonry elements in the

Fire-Lite firebox and smoke dome assembly be dry before fir

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ing of the unit. Moisture left in the Fire-Lite components from 

exposure during storage and shipping, as well as moisture from 

the installation phase, must be eliminated before the unit is put to 

its intended use.

 

The first step in reducing the ambient moisture is to be 

sure that the completed Fire-Lite fireplace rest totally in a dried-

in setting for a minimum of 28 days after construction of the unit 

is complete.

 

The next step in curing the Fire-Lite fireplace is to be 

sure that the first five or six fires are of short duration.

 

The first fire of the unit can take place once the mini

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mum twenty-eight day drying period has passed. This fire should 

be especially short.

 

Start the first fire slowly with a small amount of paper 

and kindling (small dry wood splits or twigs) and a maximum 

load of four to six pounds of dry firewood, estimated to be no 

more than two or three logs each of about three inches (3”) to 

four inches (4”) diameter.

 

The first fire should burn for no more than thirty to sixty 

minutes and then allowed to go out. Do not refuel the fireplace 

during the first lighting.

 

A cooling off period of twenty-four hours, at a mini

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mum, should follow the first fire.

 

The second fire should be the same as the first fire.

 

The second fire should burn for no more than thirty to 

sixty minutes and allowed to go out. Do not refuel the fireplace 

during the second lighting.

 

A twenty-four hour cooling off period must be 

observed following second lighting.

After first and second fire, continue use of the unit with three 

or four small fires of short duration (sixty minutes or so) and 

small fuel load.

 

After these first five or six small fires of short dura

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tion normal use of the fireplace can proceed. For normal use 

the maximum recommended fuel load is twelve to sixteen 

pounds of dry firewood at a time. This fuel load is consid

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ered to be approximately three to five cured hardwood logs

of about three inches (3”) to six inches (6”) in diameter. As 

the fire burns down, refueling should be only one or two logs 

added at a time.

Important:

 Do not burn construction debris or trash of any 

kind in the Fire-Lite fireplace.

 

Whereas it is not uncommon for construction debris 

and refuse to be burned in a fireplace by site personnel on 

a project that is under construction, this activity must be 

avoided.

 

It is the responsibility of the building contractor 

to insure that the required dry-in period is met and that the 

required lighting sequence is performed by the owner or by 

the owner’s agent.

3. Log grates are required for burning solid fuel in the 

Isokern fireplace.

 Grates allow for easy air flow up through 

the burning logs thus creating a more complete and efficient 

burning of the fuel.

4. How to Build a Fire:

 

First set the fireplace damper in the full open posi

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tion. Begin laying the fire by placing several pieces of wad

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ded up paper directly on the log grate. Place kindling (small 

splits of dry pine or other dry softwood) on top of the paper, 

enough to loosely cover the paper. Next arrange several 

small, dry hardwood or softwood logs or log splits on top of 

the kindling layer.

 

Finally, arrange two or three larger hardwood logs 

(oak, hickory, etc.) or log splits on top of the stack.

Ignite the paper at the bottom of the stack. The burning 

paper will ignite the kindling which will, in turn, set the 

remaining fuel on fire.

 

Be sure to stack all firewood in such a way that it 

will settle into the log grate as the paper and kindling layers 

are burned away. Additional logs can be set onto the fire as 

each fueling burns down.

 

Ideally, fuel logs should be of a hardwood species 

that have been air dried for one year or longer. Use of cured 

or uncured pine logs and uncured hardwood logs for fuel 

should be avoided. Pine logs and uncured hardwood logs 

will tend to smolder and burn at relatively low temperatures 

producing high levels of soot and creosote.

Important:

 Do not throw, toss, jam, kick or otherwise force 

logs into the fireplace.

Summary of Contents for STANDARD 36

Page 1: ...s use and maintenance in structions for the STANDARD Series fireplace DM 54 chimney system and Fire Lite Application with the FTF 13 Chimney System This manual must become the property of and be revie...

Page 2: ...Clearance to Combustible Trim Concrete Support DM Chimney System General Information Component List Dimensions Component Weights Installation Lateral Support Offset Block Brick Ledge Installation Bric...

Page 3: ...casing block and an inner liner with a fourteen inch 14 di ameter flue hole The chimney components are field assembled using Earthcore Mortar to glue the components together The DM 54 chimney system a...

Page 4: ...ebris or other highly flammable material tossing kicking or otherwise forcing logs into the firebox STANDARD fireplace and DM 54 chimney systems are conventional indoor or outdoor fireplaces designed...

Page 5: ...ing process In the event the home is tightly sealed and has modern energy efficient features the optional combustion air supply kits may not provide all the air required to support combustion and the...

Page 6: ...e suitable for use with solid fuel or listed gas appliances Refer to the manufacturer s installation manual for detailed description of clearances to combustibles and all other installation informatio...

Page 7: ...W x 65 H x 26 3 4 D 1205 lbs 42 49 25 1 4 63 1 4 31 1 2 43 1 8 33 1 4 33 20 1 4 5 52 W x 65 H x 26 3 4 D 1325 lbs 46 53 25 1 4 63 1 4 31 1 2 47 1 8 37 1 4 43 20 1 4 5 56 W x 65 H x 26 3 4 D 1450 lbs T...

Page 8: ...1 36 2 11 42 2 Smoke Dome Large Part No Model Qty No 13 46 2 SideWall Part No Model Qty No 20 36 6 20 42 6 20 46 6 BackWalls Part No Model Qty No 25 36 3 28 42 3 31 46 3 Model A 36 26 3 4 42 32 1 4 46...

Page 9: ...tion and vapor barriers See page 20 Notes A The STANDARD Series fireplace is rated for installation on a combustible floor system when using the Fire Lite application only See pages 47 55 for Fire Lit...

Page 10: ...n for depth C allows for the required 1 1 2 clearance at the back of the STANDARD fireplace The following chart of dimensions is intended to aid in the positioning of an STANDARD fireplace in a corner...

Page 11: ...the face of the entire joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the Earthcore Mortar to the are...

Page 12: ...alculating raised hearth height be sure to allow for the three inch 3 thick base plate plus the one and one half inch 1 1 2 thick fire brick floor in addition to the height of the platform Whether a f...

Page 13: ...d all gaps in the assembly as necessary with the approved mortar Step 6 The STANDARD comes with an eight inch 8 thick damper beam assembly a four piece component group that is to be assembled on top o...

Page 14: ...smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome components Mortar all contact surfaces thoroughly Note The smoke dome sloping sidewalls have a bev ele...

Page 15: ...n The sleeve passes through the firebox wall and must be connected to metal pipe by other either flexible or rigid that leads to the source for outside combustion air as directly as possible from the...

Page 16: ...joints of one quarter inch 1 4 to three eights inch 3 8 give a good appearance to the finished brickwork however this is just a suggestion and other face joint dimensions are also acceptable Step 1 We...

Page 17: ...the firebox and smoke dome Figure 24 Drywall can be hung on the framing members and pass across the face of the smoke dome and in contact with it If necessary the drywall can be affixed to the face o...

Page 18: ...ury or loss of life The manufacturer is not responsible for installation and use practices that are beyond the scope of the product as defined in the product listing and in the installation manual WAR...

Page 19: ...d directly to the front face of the Isokern fireplace unit be sure that when the required noncombustible finished facing materials are applied that no gaps or voids are left behind the finished facing...

Page 20: ...surfaces Figure 33 When STANDARD fireplace installations are surrounded by walls that are to be insulated the walls must have enough clearance to the Isokern unit in order to maintain the three inch...

Page 21: ...firebox front This will aid in the overall fit and finish of the STANDARD fireplace front when the code required noncombustible finished facings are applied This alignment of fire brick application a...

Page 22: ...nish facing material set across the top of the firebox opening Figure 35 WARNING Avoid false chimneys Important Failure to seal any gaps between the front face of the STANDARD damper plate and the bac...

Page 23: ...23 Interior Masonry Veneer Fireplace Finishes Clearances FIGURE 38 FIGURE 36 FIGURE 37...

Page 24: ...the STANDARD firebox opening Figures 36 38 By code requirement this steel L must have a mini mum four inch 4 end bearing This bearing surface area shall be provided in the veneer work Figure 39 It is...

Page 25: ...m the face of the fireplace shall have additional clearance from the eight inches 8 equal to the projection Combustible projecting mantles up to twelve inches 12 of projection shall not be placed less...

Page 26: ...multi floor and back to back installations proper weight computation on an individual basis is required Consult local structural engineer for load bearing requirements Important Foundations and footin...

Page 27: ...ever a chimney passes between one zone of a building to another Ex When the chimney passes through the ceiling into the attic area there must be a sealed area around the chim ney so there isn t a chas...

Page 28: ...25 211 2 OFFSET 11 3 BLOCK OFFSET CASING OUTER LINER INNER LEDGE BRICK CROWN CAP LARGE CROWN CAP SMALL 12 HIGH 6 HIGH STARTER INNER LINER OFFSET BLOCK 1 3 16 3 371 2 371 2 3 1 3 16 261 4 261 4 3 311...

Page 29: ...reinforced concrete footing and slab area may need to be provided adjacent to or as a continuation of the primary support slab area for bearing the steel or masonry support required for an offset sequ...

Page 30: ...aligns with the flue hole in the smoke dome lid Next set the DM 54 inner liner s six inch 6 tall starter piece Figure 48 inside the first outer casing block The factory version of the six inch 6 tall...

Page 31: ...rap or equal Starting on one side of the DM 54 chimney at four foot 4 intervals up the structural wall adjoining the chim ney connect one 18 gauage strap tie to the structural wall with two three inch...

Page 32: ...32 DM 54 Chimney System Lateral Support cont FIGURE 51 FIGURE 52...

Page 33: ...e interior flue alignment as each offset block is set to avoid creating overhanging ledges on the inside of the flue Such internal overhangs will inhibit flue drafting Each offset block is to be set f...

Page 34: ...his allows for the smoke dome to sit flush with the inside face of the 2 by 6 wall and the straight chimney to run up the outside of the wall Figure 56 For a wall thickness of 9 nominal 8 CMU plus 1 1...

Page 35: ...nce will require When establishing the far face of the overhead obstruction be sure that the DM 54 chimney blocks can run straight to chimney termination without further overhead obstruction since a s...

Page 36: ...sion along the length of the rafter where the chimney is to penetrate the roof line will increase above 34 relative to the pitch of the roof As the DM 54 outer casing and inner liner assembly approach...

Page 37: ...o termination the reinforcing rods and grout can con tinue through the stack Reinforcing shall continue to chimney termination All DM 54 chimneys that include the DM 54 brickledge must be reinforced a...

Page 38: ...asonry veneer work should govern weather proofing details and the placement of flashings A typical flashing detail would be to field fabricate an aluminum or galvanized sheet metal flashing approximat...

Page 39: ...tured stone that do not require the installation of the Isokern brickledge The small crown cap is also suitable where DM 54 chimneys are to receive a stucco finish Other chimney terminations are possi...

Page 40: ...but does not ensure smoke free operation of the fireplace Trees buildings adjoining roof lines adverse wind conditions etc may require a taller chimney for the fireplace to draft properly Chase Enclo...

Page 41: ...front 4 inches of the firebox side wall components The vertical leg of the angle steel lintel should turn up and sit in front of the STANDARD damper plate component Figures 72 73 Important The applica...

Page 42: ...s Due to owner preference and architectural design criteria other chimney terminations can be used alone or in conjunction with the crown caps Special design caps may be designed and constructed by ot...

Page 43: ...le wall with solid pack insulation 3 A combination of double wall solid pack insulation and air space triple wall 4 Triple wall air space solid fuel chimney 5 Listed chimney liners conforming with the...

Page 44: ...s complete it is necessary to place a steel angle minimum 4 x4 x3 8 across each face of the two sided opening before building the smoke dome assembly Notch the ends of each sidewall equal to the thick...

Page 45: ...ts chimney to rise at a thirty degree 30 angle of offset maximum angle of offset as allowed by code and bypass to one side of the firebox in the upper location there are minimum required floor to floo...

Page 46: ...wall for the upper unit s support slab D is the outside to outside dimension of the two eight inch 8 thick bearing walls underpinning the upper unit s support slab D is also the width of the upper un...

Page 47: ...he same as stated on page 5 of this manual Do not scale drawings Illustrations in this manual are not to scale and are intended to show typical installations Nominal dimensions are given for design an...

Page 48: ...paneling and wood flooring Sheathing materials such as plywood particle board and drywall may cover the smoke dome front at zero inch 0 clearance All combustible sheathing materials must be held eigh...

Page 49: ...Lite Series can be estimated Total approximate Fire Lite Series weight estimates for each Model Model 36 FP 1205 lbs items 2 thru 5 690 1895 lbs Model 42 FP 1325 lbs items 2 thru 5 690 2015 lbs Model...

Page 50: ...platform The safety strips must extend out from the front of the raised platform at least two inches 2 and must extend to at least two inches 2 beyond the ends of the raised platform Any overlaps in...

Page 51: ...Fire Lite Application Raised Metal Platform cont FIGURE 93 Floor Joists 14GA Metal Chanel with a 3 Dia Hole Centered in each 12 Cavity 1 Thick Insboard onWood Sub Floor Air From Exterior Air From Roo...

Page 52: ...can be placed directly in contact with the front of the firebox and smoke dome Figure 94 Drywall can be hung on the framing members and pass across the face of the smoke dome and in contact with it If...

Page 53: ...um required clearances to combustible materials and do not violate any specific installation requirements WARNING Failure to use manufacture s provided parts variations in techniques and construction...

Page 54: ...in the top plate The high temperature blanket is held between the anchor plate and the top plate as a gasket Figure 99 Attach Anchor Plate to the top plate with masonry attachment screws through holes...

Page 55: ...55 FTF 13 Installation Components Round Termination FireStop Spacer Chimney Section Stabilizer Locking Band Anchor Plate Combination Offset Return Elbow FireStop Spacer 30 Offset Return Package 30...

Page 56: ...the first fire The second fire should be the same as the first fire The second fire should burn for no more than thirty to sixty minutes and allowed to go out Do not refuel the fireplace during the s...

Page 57: ...ting season in colder climates thoroughly inspect the Fire Lite fireplace and chimney system Chimneys must be installed so that access is provided for inspection and cleaning The chimney should be ins...

Page 58: ...Notes 58...

Page 59: ...hereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components ISOKERN is not responsible for misuse or mishandling of components Nothing in this...

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