iseg CC23 Technical Documentation Manual Download Page 1

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Technical documentation

last change on: 14.04.2020

Crate Controller 2x Series

Controller module for use with MMS compatible ECH crate series and MMS
compatible modules

•

Ethernet and WiFi (opt.) connectivity

•

Master (CC24) / Slave (CC23) versions available

•

Embedded Linux-Server with iCS control system (Master version)

•

Two independent CAN extension ports (for Slave connection)

•

Controls crate and module functions

•

Digital I/O: Free configurable INHIBIT, INTERLOCK

•

Preconfigured services: EPICS, SNMP, HTTP, SOAP, Websocket

•

Webbrowser based control and configuration system

•

Easy configuration and firmware updates of connected hardware

Summary of Contents for CC23

Page 1: ...ter CC24 Slave CC23 versions available Embedded Linux Server with iCS control system Master version Two independent CAN extension ports for Slave connection Controls crate and module functions Digital I O Free configurable INHIBIT INTERLOCK Preconfigured services EPICS SNMP HTTP SOAP Websocket Webbrowser based control and configuration system Easy configuration and firmware updates of connected ha...

Page 2: ... Reserved This document is under copyright of iseg Spezialelektronik GmbH Germany It is forbidden to copy extract parts duplicate for any kind of publication without a written permission of iseg Spezialelektronik GmbH This information has been prepared for assisting operation and maintenance personnel to enable efficient use The information in this manual is subject to change without notice We tak...

Page 3: ...e safety instructions DANGER DANGER Danger indicates a severe injury hazard The non observance of safety instructions marked as Danger will lead to possible injury or death WARNING WARNING Warning indicates an injury hazard The non observance of safety instructions marked as Warning could lead to possible injury or death CAUTION CAUTION Advices marked as Caution describe actions to avoid possible ...

Page 4: ...take suitable safety measures on the basis of his technical training his knowledge and experience as well as his knowledge of the relevant regulations General safety instructions Observe the valid regulations for accident prevention and environmental protection Observe the safety regulations of the country in which the product is used Observe the technical data and environmental conditions specifi...

Page 5: ...DOWN VOLTAGES Before insertion or removal of crate controller please make sure that all voltages are ramped down crates are switched off and power cord is disconnected WARNING WARNING Do not operate the unit if you suspect the unit or the connected equipment to be damaged CAUTION CAUTION When installing the units make sure that an air flow through the corresponding air inlet and outlet openings is...

Page 6: ...te Configuration 18 10 AC line power fail 19 11 iCS2 iseg Communication Server 2 2 20 11 1 System description 20 11 2 Software architecture 21 11 2 1 How to connect via WiFi 22 11 2 2 How to connect via Ethernet 22 11 2 3 iCSconfig manage hardware service and preferences 23 11 3 Hardware 24 11 3 1 Ethernet configuration 25 11 3 2 Re set ethernet configuration 25 11 3 3 WiFi configuration 26 11 4 U...

Page 7: ...ht bar Camera 36 11 6 7 Right bar Live log 36 11 6 8 Right bar Commands 36 12 Legacy Mode 37 12 1 Introduction 37 12 2 Enabling or disabling Legacy Mode 38 12 3 iseg Software compatibility list 38 13 Dimensional drawings 39 14 Connectors and PIN assignments 41 15 Accessories 41 16 Appendix 42 17 Glossary 43 18 Warranty Service 44 19 Disposal 44 20 Manufacturer contact 44 Crate Controller CC24 CC23...

Page 8: ...520158 CC23 Slave controller CC23 controller item code CC23 Bitrate 125 kBit s Dongle item code Z516581 3 Compatibility The CC2x crate controller series is compatible to the following MMS crates Crate Slots CC24 CC23 Required controller firmware Notes ECH 54A 10 X ECH4XA_420 For HV Modules ECH 55A 10 X ECH4XA_420 CC24 serial number 5230200 For LV Modules only in Master crate ECH 56A 10 X ECH4XA_42...

Page 9: ...xxxx and 78xxxxx EHS 4 8 16 channel Floating Ground E08F0 2 xx 2 52 or higher Serialnumber 6 digits 74xxx0 1 EHS 4 8 16 channel Floating Ground High Precision E08F2 4 xx 4 34 or higher Serialnumber 6 digits 72xxx0 1 EHS 2 4 8 16 channel Floating Ground Standard or High Precision E08F2 6 xx 6 51 or higher Serialnumber 7 digits 74xxxxx and 72xxxxx EHS 8 16 channel STACK Floating Ground E08F7 1 xx 1 ...

Page 10: ...P SNMP EPICS HALservice Native control software isegControl Win 7 8 10 32 64bit Linux OS X 10 9 and higher Web browser based control config software iCSconfig iCScontrol All plattforms Mozilla Firefox version 41 Google Chrome version 45 iOS Safari version 7 System System connector 96 pin connector according to DIN 41612 Dimensions L W H MMS Eurocassette 6U Weight 650 g Environmental conditions Ope...

Page 11: ...onnector connects the YELLOW CAN LINE the lower to the GREEN CAN LINE The address IDs of the connected crates are configured automatically depending on the position in the chain following this pattern LINE ID DEVICE ADDRESS Yellow line IDs 1 5 Green line IDs 8 12 Controller CC2x series 1000 Controller legacy crate series 2000 Modules 0 999 Figure 1 Topology of CC24 23 series CAUTION CAUTION Before...

Page 12: ...o it is possible to extend existing hardware setups with a new MMS series crate ECH5xA ECH4xA ECH242 ECH244 and CC2x crate controller to access complete hardware by Ethernet or WiFi with all major advantages of the integrated server hardware Legacy crates don t automatically configure their address The address of the backplane bank address must be selected by a rotary selector switch of the legacy...

Page 13: ... minimal speed LED HV ON HIGH VOLTAGE is active LED yellow At least one channel in crate generates high voltage or is measuring an output voltage of more than 60 Volt CAN1 RJ 45 CAN connector for slave controller connection CAN2 RJ 45 CAN connector for slave controller connection ETH CC24 only RJ 45 Ethernet network connector 10 100 1000MBit LED SLAVE 0 3 CC23 only Indicate the slave position in t...

Page 14: ...guration mode see 10 Module Bitrate Configuration Front panel operation with errors If an error occurs while trying to switch the Crate on the LED STATUS lights RED for 5 seconds After that the crate controller shuts down the operation and the LED STATUS goes OFF If an error occurs during operation the crate remains powered on and the LED STATUS is permanent RED All possible errors are described i...

Page 15: ...p and topology The CC24 also provides the Legacy Mode section 12 Legacy Mode through the front panel CAN connectors The CAN connections on the RJ 45 connector are as follows RJ 45 pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 Reserved 5 Reserved 6 Reserved 7 CAN_GND 8 Reserved Table 3 CAN connector Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 15 44 ...

Page 16: ...ection Start and end point of the safety loop is SL1 For modules with a Redel connector the associated SL pins have to be bridged Additional potential free contacts to open the safety loop through external signals can also be inserted Figure 4 Safety loop 1 wiring example SL2 A current source on crate GND potential for modules with option SLP internal supplied safety loop The SL2 connector pins ca...

Page 17: ... after Power On When pulled high the Crate Status bit Crate Enabled is set and high voltage can be turned on When open or pulled low the Crate Status bit Crate Enabled is cleared and no high voltage can be turned on If the pin is opened or pulled low during operation all high voltages will be turned off with the programmed ramp 2 Input Crate Fast Off When pulled high the Crate Status bit Crate Fas...

Page 18: ... about five seconds 4 The LED STATUS blinks slowly GREEN 5 If a module is recognized now the controller switches into normal operation mode If no module is recognized the controller enters CONFIGURATION MODE 6 The LED STATUS blinks quickly the controller scans for a module at both bitrates 7 Insert exactly one module which bitrate should be adapted by hot plugging If the module is recognized on th...

Page 19: ... safely ramp down all high voltages before power loss CAUTION CAUTION Please make sure that the extra fuse for UPS use is applied to the crates power supply Open the fuse when transporting the crate The high voltage modules and the crate controller are supplied from the internal battery while the AC line is bad After ten seconds of line power fail all modules begin to ramp down the high voltage wi...

Page 20: ... on browser technology to keep installation and maintenance effort low to enable a quick start for configuration independently from the user s software platform even on mobile devices iCS is equipped with an integrated role and user management and delivers important software services right out of the box like EPICS IOC OPC server SNMP interface HTTP SOAP and webservices to give a quick access to i...

Page 21: ... JSON objects with clients Push websocket or pull HTTP polling technology TCP 8080 Websocket TCP 80 HTTP API isegHALservice iseg hardware abstraction layer service simple hardware access TCP 1454 isegHAL Socket EPICS IOC EPICS Input Output controller autoconfiguring to hardware setup customizable by file upload EPICS Base R3 14 12 4 TCP UDP 5064 5065 OPC UAservice OPC UA server SNMPservice Simple ...

Page 22: ...unning iCS services iCS also provides UPnP and Zeroconf Bonjour messages which can be discovered e g in Windows using Network environment INFORMATION INFORMATION To discover iCS installations on the local network a small utility iCSfinder can be used It can be downloaded here https iseg hv com download dir SOFTWARE iCS iCSfinder Note If you wish to set a fixed address without preconnecting via DHC...

Page 23: ...nage wireless access point of the iCS Users Create edit delete iCS users Roles Create edit delete iCS roles Access lists Grant deny rights on user group channel item base iCScontrol Manage preferences of iCS web control application iCSservice Configure iCSservice API HTTP API EPICSservice Configure the embedded EPICS Input Output controller IOC OPC U A service Configure the embedded OPC U A server...

Page 24: ...tups can easily be restored To apply the complete detected hardware state into the configuration use the AUTO CONFIGURATION button after triggering a rescan using the RESCAN HARDWARE button To apply the detected config of just one device controller or module use the APPLY CONFIG button under each single tab The devices information is stored with the information of module device config column Here ...

Page 25: ...CP client must be disabled and IP v4 0 settings can be entered manually ETHERNET FACTORY DEFAULTS IP DHCP GATEWAY empty NAMESERVER empty DNS empty TIMESERVER empty 11 3 2 Re set ethernet configuration You can reset the ethernet configuration and also set to fixed IP adress e g cause of problems with DHCP IP relay using the following procedure 1 Shut down all modules devices and turn off the iCS Sy...

Page 26: ...Access control lists ACL With the access control list rights to grant or forbid control on special objects for principals roles or users is managed This gives a powerful tool for very detailled right mechanism INFORMATION INFORMATION Note Users roles and ACL are only applied for user authentication for applications and services which are based on iCSservice These are iCScontrol iCSconfig isegContr...

Page 27: ...enamed into RESET_SSH txt done 11 4 4 iCS Factory Reset Invocation In case the user has forgotten his password or simply wants to get back to factory default configuration it is possible to invoke a factory reset For factory reset a USB flash drive USB stick with a FAT32 FAT16 partition is needed CAUTION CAUTION After factory reset all hardware configurations will get lost 11 4 5 Instructions 1 Sh...

Page 28: ... one of them is necessary for the correct operation of iCScontrol iCSservice DEFAULTS Websocket Port 8080 HTTP port 80 HTTP URL BASE IP of iCSmini api INFORMATION INFORMATION The documentation of iCSservice API step by step connection guide to use Websocket HTTP interface and an example Javascript is available on iCS directly iCSconfig iCSservice or online on https iseg hv com download dir SOFTWAR...

Page 29: ...Sets state of a specific item of a hardware path line address channel can be set by wildcard http IP of iCSmini api getUpdate apikey JSON Object returns all changes collected by iCSservice since last getUpdate call for this client session Use as wildcard e g to set or get items on multiple channels at once Use null as empty set identifier e g to obtain module specific objects without channel decla...

Page 30: ...content extraction iseg_epics db Database file with definitions of PV Crate item values record mbbiDirect ISEG CONTROLLER_SN CAN_LINE DEVICE_ID StatusLow field DESC Lower 16 bit of module status register field DTYP isegHAL field INP CAN_LINE DEVICE_ID Status field NOBT 16 field SHFT 0 field TSE 2 iseg_epics sub Substitution file contains a pattern that will be substituted by the following lines fo...

Page 31: ...backward compatbility of the iCS2 to SNMP controlled systems like WIENER mPOD iCS2 is able to communicate using the SNMP service The service can be enabled or disabled using the switch enable SNMP interface Using the current iCS2 hardware configuration a SNMP configuration can be automatically generated To create a new SNMP configuration which is compatible to WIENER Configuration file mib please ...

Page 32: ...ions shown on the screen Firmware files can be unzipped using EXTRACT After extraction the available firmware files are shown in a list By clicking INSTALL the iCS tries to apply the selected firmware to all connected devices that are qualified for matching item code online lower firmware version installed To update specific hardware devices please extract the firmware package first and then navig...

Page 33: ...Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 33 44 ...

Page 34: ...oltage yellow one channel of one of the nested channels is ramping to the desired voltage red the crate device or one of the nested modules channels has one or more errors refer to the error event badges green the crate device and all of the nested modules are in a good condition at least one channel of a nested module is running high voltage Module running states grey not present not connected or...

Page 35: ... list will update and show only the corresponding channels with The topological location line address channel The running state Set and measured values Channel infos events and errors displayed as clickable badges The list header has an ACTION ROW where all channels can be selected with one click for more actions Each action in this row is located in top of its respective column Some examples To c...

Page 36: ...g channels and clicking the corresponding log icon in the action row on top of the channel list The log list shows the last value of an item By clicking on it previous log items are displayed All session log data can be exported as CSV file for ongoing work with spreadsheet applications eg Microsoft Excel 11 6 8 Right bar Commands Commands can be send directly to connected devices Quick commands a...

Page 37: ...gh Voltage On is always zero even if high voltage is turned on The following limitations currently apply Legacy Mode is only implemented into CC24 Master controllers Only one crate can be connected to a CAN line Remote controlling and monitoring the crate controller by CAN bus is not possible Monitoring high voltage on and the module temperatures is no longer possible Therefore the fans go to maxi...

Page 38: ... set legacy mode 1 The Yellow LED HV ON starts to blink periodically To later disable the legacy mode run cc24 set legacy mode 0 12 3 iseg Software compatibility list iseg CAN HV Control Windows iseg OPC Server Windows iseg CAN Flash Windows iseg CAN Config Windows isegHAL Windows Linux isegFlash Linux Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 38 44 ...

Page 39: ...13 Dimensional drawings Figure 6 Dimensional drawing CC23 SLAVE Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 39 44 ...

Page 40: ...Figure 7 Dimensional drawing CC24 MASTER Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 40 44 ...

Page 41: ...FA 0S 302 CLAC Z592312 15 Accessories CAUTION CAUTION Only use genuine iseg parts like power cables CAN cables and terminators for stable and safe operation ACCESSORY ITEM ORDER ITEM CODE WiFi USB adapter Z520175 Bitrate 125 kBit s Dongle Z516581 USB surveillance camera Z520158 Lemo plug 2 pole without collet chuck SL Z592312 Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 41 ...

Page 42: ...hv com documentation SYSTEMS Manuals English MMS CAN_EDCP_Programmers Guide pdf CAN EDCP Programmers Guide http download iseg hv com SYSTEMS MMS CAN_EDCP_Programmers Guide pdf isegHAL isegHALservice https iseg hv com download dir SOFTWARE isegHAL isegHalDoc ICS2 Server https iseg hv com download dir SOFTWARE iCS Crate Controller CC24 CC23 Last change on 14 04 2020 www iseg hv com 42 44 ...

Page 43: ...set Vbounds around Vset Inom nominal output current Iout output current Iset set value of output current Imon monitor voltage of output current Imeas digital measured value of current Itrip current limit to shut down the output voltage Iin input supply current Imax limit max value of output current Ilimit Current Limit Ibounds Current bounds a tolerance tube Iset Ibounds around Iset Pnom nominal o...

Page 44: ...support rma 19 Disposal INFORMATION INFORMATION All high voltage equipment and integrated components are largely made of recyclable materials Do not dispose the device with regular residual waste Please use the recycling and disposal facilities for electrical and electronic equipment available in your country 20 Manufacturer contact iseg Spezialelektronik GmbH Bautzner Landstr 23 01454 Radeberg OT...

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