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IRUDEK Side Entry, Operation And Maintenance Manual, Page: 15 / 18

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15 

8. SYSTEM GENERAL SPECIFICATIONS

8.1 MATERIALS OF CONSTRUCTION 

The Horizontal Entry system is principally constructed of powder coated 6061-T6 aluminum. 

Steel hardware and connecting brackets are zinc plated and/or powder coated for corrosion resistance. 
Plating conforms to ASTM B633-85, Type III, SC2. 

8.2 COMPONENT WEIGHTS 

Pt# 20074; Package, Horizontal Entry System (30235, 30080, 30234) 

Est. 120.0 lbs (54.4 kgs) 

Pt# 20073; Package, Horizontal Entry System (30235, 30321, 60217) 

Est. 150.0 lbs (68.0 kgs) 

Pt# 30235; Arm Assembly, Horizontal Entry System 

Est.   36.0 lbs (16.3 kgs) 

Pt# 30234; Support Mast 72” (1829mm)  

Est.   27.5 lbs (12.5 kgs) 

Pt# 30303; Support Mast 19.50” (495.3mm) 

Est.     7.5 lbs (3.4 kgs) 

Pt# 30321; Base, Clamp on W/Mast (30303) 

Est.   80.0 lbs (36.4 kgs) 

Pt# 30276; Base, Bolt on W/Mast (30303) 

Est.   71.0 lbs (32.3 kgs) 

Pt# 60211; Bracket, SRL w/Retrieval Capability Mount   

Est.     4.0 lbs (1.82 kgs) 

Pt# 60212; Bracket, Pro-2/Pro-3 Winch Mount   

Est.     5.5 lbs (2.5 kgs) 

Side

 Entry

Operation and Maintenance Manual 

Summary of Contents for Side Entry

Page 1: ...Poligono Industrial Apatta C Baratzondo Naves C 14 C 18 Ibarra Pais Vasco Spain 943 69 26 17 irudek irudek com www irudek com Side Entry Operation Maintenance Manual ...

Page 2: ... Manual 2 TABLE OF CONTENTS 1 Introduction 2 Application restrictions 3 General system requirements 4 System set up and operation 5 Training 6 Inspection 7 Maintenance lubrication and storage 8 Specifications 9 Drawings 10 Inspection log ...

Page 3: ...mbly Pt 30235 Work Positioning Winch Bracket for Pro 1 Winch only Pt 60211 Pro 2 Pro 3 Mounting Post Pt 30303 19 50 Pro 1 Winch Pt 60217 Mounting Post Pt 30234 Horizontal Entry System Arm Assembly Pt 30235 Deck Mount Sleeve Many other Types of sleeves may be used Side Entry Operation and Maintenance Manual ...

Page 4: ...ted and approved by a Qualified Person and must be used only under the supervision of a Competent Person All users must have read or have had explained to them and understood these instructions and the manufacturer s instructions supplied with any accessories or other equipment being use with this system 1 1 CONFINED SPACE ENTRY RETRIEVAL and RESCUE The Horizontal Entry Arm base and winch may be u...

Page 5: ...it of 1 person weighing a maximum of 310lbs including all clothing tools and equipment when used in a 1 Part Single Reeved System as shown in Figure 3 2 2 SITE CHARACTERISTICS PHYSICAL and ENVIRONMENTAL FACTORS Individual work sites have associated with them any of a number of hazards related to the site itself and the activities being carried out at that site These may include but are not limited...

Page 6: ... risk of accidental disengagement or rollout during use Connectors supplied with products designed manufactured and or approved by Irudek Products Inc will meet applicable compatibility requirements for connectors Any connectors not supplied by Irudek Products Inc MUST BE approved by a Qualified Person and installed inspected and used according to the respective manufacturer s instructions 3 3 FUL...

Page 7: ...iameter 1 Remove manway hatch cover as required 2 Install Base Center Assembly on manway flange ensure Mounting Post is vertical and tighten clamps securely using only the attached Clamp Wrench 3 Insert upper Mounting Leg Assembly ensure connector engages completely position clamp assembly on manway flange and tighten securely using only the attached Clamp Wrench 4 5 6 Install Winch and any other ...

Page 8: ...s required 2 Install Base Center Assembly on manway flange ensure Mounting Post is vertical and tighten clamps securely using only the attached Clamp Wrench 3 Insert upper Mounting Leg Assembly ensure connector engages completely position clamp assembly on manway flange and tighten securely using only the attached Clamp Wrench 4 Insert lower Mounting Leg Assembly ensure connector engages completel...

Page 9: ...t and 1800 lbs 8kN vertical load 2 Install support post into sleeve base 3 Adjust Mounting Post Height position as required install Arm Assembly onto support Post and adjust Arm Assembly vertically as needed to center arm in manway 4 Install and tighen hardware to enusre arm assembly does to fall down 5 Install Winch and any other accessories following manuafacturer s instructions supplied 2 3 4 5...

Page 10: ...inch or SRL into receiver tube mounted on the Arm Assembly as shown in Figure 4a and 4b Depress the 2 opposing buttons on the connector and insert the tube until both buttons engage fully as shown in Figure 4c 4b 4c For accessories not supplied by Irudek Products Inc the Qualified Person responsible for the design installation and use of the system must provide detailed information regarding the i...

Page 11: ...ed before each use as outlined in Section 6 1 Any problems must be reported immediately to your supervisor and the equipment labeled to prevent further use until it has been repaired NOTE Any time a winch is returned to a factory authorized service center for repair please provide photocopies of all previous Inspection Log sheets for that winch to assist with diagnosis and processing of any warran...

Page 12: ...utlined in Section 7 Do not use solvents or other chemicals to clean the base 6 1 2 Physical Damage Inspect the Horizontal Entry System and all accessories for physical damage bent parts loose or missing hardware or parts and missing or illegible labels see Figure 5 Replacement labels are available from your dealer by ordering the part number shown on each label Note Not all labels shown may be pr...

Page 13: ...f this manual Please make photocopies of this sample to record all inspection results Following the instructions for Daily Inspection contained in Section 6 1 1 to 6 1 2 inspect the equipment for physical damage and record the results in the Inspection Log IMPORTANT Be sure to review any previous inspection records to be aware of existing concerns and to allow for re inspection of any potential pr...

Page 14: ...nstructed in Section 6 2 lubricate connectors with WD 40 or a similar moisture displacing penetrant as required and wipe away any excess with a clean cloth Do not apply oil grease or other lubricants that may attract and trap contaminants 7 2 2 Sliding Assemblies Lubrication After cleaning and inspection as instructed in Section 6 2 wipe all sliding surfaces with a clean rag dampened with WD 40 or...

Page 15: ...0234 Est 120 0 lbs 54 4 kgs Pt 20073 Package Horizontal Entry System 30235 30321 60217 Est 150 0 lbs 68 0 kgs Pt 30235 Arm Assembly Horizontal Entry System Est 36 0 lbs 16 3 kgs Pt 30234 Support Mast 72 1829mm Est 27 5 lbs 12 5 kgs Pt 30303 Support Mast 19 50 495 3mm Est 7 5 lbs 3 4 kgs Pt 30321 Base Clamp on W Mast 30303 Est 80 0 lbs 36 4 kgs Pt 30276 Base Bolt on W Mast 30303 Est 71 0 lbs 32 3 k...

Page 16: ...16 9 Drawings Side Entry Operation and Maintenance Manual ...

Page 17: ...17 Side Entry Operation and Maintenance Manual ...

Page 18: ...NSPECTION ITEM PASS FAIL DETAILS LOCATION of DAMAGE DISPOSITION REPAIRED SCRAPPED APPROVED FOR USE BY Physical Damage to the Structure Damaged loose corroded or Missing Hardware or Connectors Missing or Illegible Labels Sticking or corroded connectors or Sliding Tubes Date of Inspection dd mm yy ___ _____ ____ Inspected By ________________ Side Entry Operation and Maintenance Manual ...

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