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Mount the tool rests to the work rest bracket using the two hex screws and washers. 
Before  tightening  the  bolts,  adjust  the  gap  between  the  grinding  wheel  and  the  work  rest  to  a 
maximum of 1/8in. Tighten securely. 

 
Adjustments

 

To  prevent  the  workpiece  from  being  pulled  and  caught  between  the  tool  rest  and  the  wheel, 
readjust the tool rest position whenever necessary to maintain the 1/8in. distance. 

1.  Loosen, but do not remove, the two hex nuts holding the tool rest arm. 
2.  Slide the tool rest in or out to achieve a 1/8in. distance from the grinding wheel surface. 
3.  Re-tighten the two hex nuts. 

 

OPERATION:                                                                                               

ON/OFF

 

The rocker ON/OFF power switch is located on the front of the grinder. 

1.  Press the side marked ON to turn the grinder on. 
2.  Press the side marked OFF to turn the grinder off. 

 

Grinding

 

  Adjust the tool rest to accommodate large or unusually shaped workpieces. 

  Always keep the workpiece moving across the face of the grinding wheel. Grinding 

continuously on the same spot on the wheel will cause grooves to be worn into the wheel. 
The wheel may crack or become damaged more easily, and grinding of other objects will be 
difficult. 

  If the workpiece becomes hot, dip it into water to cool it. 

  Always grind on the face of the wheel (around the diameter), NEVER on the sides. Side 

pressure on grinding wheels can cause cracking and damage. 

  If the face of the grinding wheel is worn unevenly, becomes grooved, or is no longer smooth 

and flat, the wheel should be reshaped with a dressing tool (not supplied). 

  If the diameter of the grinding wheel is no longer round, the wheel should be reshaped with 

a dressing tool or replaced. 

  If the surface of the wheel becomes loaded and dull with workpiece material, the wheel 

should be cleaned with a dressing tool. 

  After reshaping, always readjust the tool rests and spark arrestors. 

 

MAINTENANCE 

Summary of Contents for 45989

Page 1: ...MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious perso...

Page 2: ...NTENDED USE This Ironton 8in Bench Grinder is ideal for use in sharpening chisels axes and other wood cutting tools It is also useful for repairing tips on screwdrivers and drill bits or for removing...

Page 3: ...sharp edges or moving parts Replace damaged cords immediately Damaged cords may cause a fire and increase the risk of electric shock Grounded tools must be plugged into an outlet properly installed a...

Page 4: ...dication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing dangling objects or jewelry Keep your hair clothing and glo...

Page 5: ...erator or bystanders Always use guards and eye shields Use wheel suitable for speed of bench grinder Do not operate bench grinder when flammable fumes are present Sparks from the wheel or motor brush...

Page 6: ...a workbench or grinding stand WARNING Bench grinders vibrate Grinder movement during high speed rotation may cause injury to the operator or damage to the workpiece Mount the grinder securely to a stu...

Page 7: ...slide the shield bracket onto the shield rod 3 Tighten the carriage bolt leaving it loose enough to allow the safety shield to be raised and lowered easily NOTE The eye shield should move freely when...

Page 8: ...ks chips or other damage 7 Wipe the flange surfaces clean and install the new wheel flange and the spindle hex nut 8 To install a new grinding wheel reverse the above procedure 9 Be sure the grinding...

Page 9: ...ool rest to accommodate large or unusually shaped workpieces Always keep the workpiece moving across the face of the grinding wheel Grinding continuously on the same spot on the wheel will cause groov...

Page 10: ...object frequently using the coolant tray coolant tray WORKLIGHT BULB REPLACEMENT When the light bulb is worn out and will no longer work unfasten the screws that hold the lamp cover and then gently r...

Page 11: ...e the rate at which the workpiece is fed into the working area of the tool grinding wheel Wavy condition on surface of workpiece 1 Machine vibrating 2 Workpiece not being held firmly 3 Wheel face unev...

Page 12: ...Page of 14 12 DIAGRAM AND PARTS LIST...

Page 13: ...15 Cord Press Base Plate 2 49 Philips Screw Zinc coating 4 16 Philips Screw Black 4 50 Magnifier Mount Rod 1 17 Philips Screw Black 4 51 Magnifier Eyeshield Assembly 1 18 Lamp Cover Assembly 2 52 Rig...

Page 14: ...from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on h...

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