IronStrike Winslow PI40GL Installation And Operation Manual Download Page 7

7

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Wood pellets manufactured to the pellet fuels institute (P.F.I.) certification 

standard are available in two grades, Standard and Premium. The primary 

difference between the two is the ash content of the pellets.

The P.F.I. specification for standard grade and premium grade residential 

and commercial pellet fuel is as follows:

•  CHLORIDES (Salt): Less than 300 p.p.m. to avoid stove and vent 

rusting.

•  BULK DENSITY: 38 to 40 lb. / Cu. Ft. minimum

•  MOISTURE CONTENT: 8% to 10% maximum

•  ASH CONTENT: < 2% maximum (standard grade) < 1% maximum 

(premium grade)

•  FINES: 0.5% to 1% maximum through a 1/8” screen

•  BTU CONTENT: There are a number of variations in pellet fuels that are 

not included in PFI standards. For example, BTU (heat value) content 

may range from just under 8,000 to almost 9,000 Btu, depending upon 

species and region of the country and other variables.

Corn Fuel Specifications

Use only clean-shelled corn with a moisture content less than 15% and 

approximate fuel value of 7000 BTU/lb (16,200 kJ/kg).  Do not attempt 

to burn corn with higher moisture content or burn lesser grade fuels. 

Do not burn other types of agricultural pellets or by-products (alfalfa, 

cherry pits, olive pits, nut shells, etc.) as they are not permitted to be 

burned in these appliances. 

Shelled corn can be burned in this appliance when it is mixed with wood 

pellet fuel. The mixture can contain a maximum of 50 percent corn. Burn-

ing corn may create more ash than wood pellets and may necessitate the 

need to clean the Burn-Pot and glass more frequently.

Store corn in a tight container and use methods to ensure the corn does 

not become rain soaked or absorb moisture from damp or wet sources. 

This will also prevent rodents from becoming a problem. Do not store 

corn within stove installation clearances.

NOTES: 

•  Corn with excessive grain dust must be screened, by sifting with 

3/16" mesh screening. Large pieces of cob may plug the auger.

•  When changing from burning all wood pellets to burning a corn 

and wood pellet mix, the draft adjuster may need to be adjusted to 

achieve proper combustion.

FUEL

       CAUTION 

The use of unapproved, dirty, wet and / or high salt 

content fuel will void the warranty! 

This insert is designed to burn wood pellet fuel. In addition, a corn/wood 

pellet mixture, with a maximum of 50 percent corn can be burned. Burning 

any other fuel that is not approved for use with this appliance will void 

the appliance warranty. IMPORTANT: The corn/wood mix needs to be 

mixed evenly before being put in the pellet stove hopper.

Wood Pellet Specifications

This appliance has been designed to burn wood residue pellets with up 

to 2% ash content. Dirty fuel will adversely affect the performance of the 

stove.  Any questions regarding pellet fuel can be answered at the Pellet 

Fuels Institute (PFI), www.pelletheat.org.

Pellet fuel is made from sawdust and scrap wood from many different 

species of wood. Pellets are either 1/4” or 5/16” in diameter and vary in 

length. The PI40GL insert will burn either diameter pellets. Pellets made 

from hardwoods contain more ash than those made from softwoods. 

Minerals from ash and sand in the pellets form clinkers under the extreme 

temperatures in the Burn-Pot. Try burning various brands of pellets until 

you find one that burns with minimum ash and clinkers.  Once you find 

a pellet brand that burns well, continue using this brand.  High ash fuel 

increases the frequency of stove cleaning.  Fuel with an excessive moisture 

content may jam the auger assembly.

Clinkering - Silica (or sand) in the fuel, along with other impurities, can 

cause clinkering. A clinker is a hard mass of silica formed in the burning 

process. Clinkering is a function of the fuel, (not the stove), but adversely 

affects the performance of the stove by blocking off the air passages in 

the Burn-Pot. Even P.F.I. approved pellet fuel may tend to clinker.  See 

Maintenance for more information on cleaning.

Pellet Fuel Storage - 

•  Store your wood pellets in a dry place to prevent them from absorb-

ing excess moisture.

•  Do Not store your wood pellets within the clearance zone of the 

stove.

•  Do Not store your wood pellets in a place that would block access 

to refueling the hopper.

       WARNING 

Do not burn treated seed corn!   Seed corn is treated 

with chemical pesticides that are harmful or fatal 

if swallowed. Burning treated corn will void your 

warranty!

Summary of Contents for Winslow PI40GL

Page 1: ...s pel let fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtain a permit and...

Page 2: ...illing the Hopper Page 20 Lighting Page 20 Manual Operation Page 20 Thermostat Operation Page 20 Shut Down Page 21 Paint Curing Page 21 Convection Blower Operation Page 21 Operating Sounds Page 21 Pel...

Page 3: ...omidrangesettingwithoccasional running on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 14 C...

Page 4: ...te power cord under or in front of appliance Smoke Detector Recommended Since there are always several potential sources of fire in any home we recommend installing smoke detectors If possible install...

Page 5: ...by products into the home Be sure your home has adequate makeup air to eliminate negative pressures caused by the above mentioned sources Outside air connected to the appliance probably will not resol...

Page 6: ...elf ignitor for ease of ignition Weight 270 pounds Hopper Capacity 55 pounds adjustable down to 40 pounds to fit into small fireplaces Listing Information The Winslow PI40GL insert is safety listed wi...

Page 7: ...hieve proper combustion FUEL CAUTION The use of unapproved dirty wet and or high salt content fuel will void the warranty This insert is designed to burn wood pellet fuel In addition a corn wood pelle...

Page 8: ...urround Kit is used 15 1 2 394mm 15 381mm 23 584mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Exte...

Page 9: ...52mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection Hearth Protection shaded gray Figure 6 Figure 7 Figure 8 CLEARANCES TO COMBUSTIBLES INSTALL VENT AT CLEARANCES SPECIFIED BY T...

Page 10: ...lly or down provided the structural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A C...

Page 11: ...chanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply inlet min 120 3 1m M Clearance above paved sidewalk or a pav...

Page 12: ...may help in installing the nuts See the expanded view in Figure 11A 2 Screw the six 1 4 truss head screws partially into the speed nuts see A in Figure 11A 3 The side surround panel with the small ac...

Page 13: ...ntering The insert must be fastened to the hearth floor using lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use...

Page 14: ...e from the thermostat into one of the slots from which the jumperwirewasremoved Repeatthisprocessfortheotherthermostat wire Retain the jumper wire for future reinstallation See Page 20 for ther mostat...

Page 15: ...im and the top edge of the front door and a 1 1 2 38 mm gap between the lower door trim to the bottom of the front door Visually inspect the alignment of the trim and adjust if necessary See Figure 20...

Page 16: ...sing 1 8 allen wrench or t handle wrench re install the four button head screws through the two holes at each end of the grill and into the stove body See Figures 23 and 24 Figure 23 Figure 24 IMPORTA...

Page 17: ...nstallation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 2 Remove all pellets and ash from the firebox...

Page 18: ...en wrench 6 Replace the Burn Pot and check that it is firmly in place if you can rotate the Burn Pot it is not installed correctly If present install the optional log set according to the log set inst...

Page 19: ...ht corner of the firebox Rotate the brackets D so they are placed as shown in Figure 32 The bracket fits between the back of the firebox and the air wash at the front of the insert 3 Remove the cerami...

Page 20: ...an be done by turning the heat setting dial to off and back to the desired heat setting 1 thru 5 You will then have to press the start button to initiate ignition CAUTION Failure to confirm pellets in...

Page 21: ...e from softwoods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the Burn Pot Try burning various brands of pellets until you find one that burns with minimum...

Page 22: ...sure the high side of the pot is rotated toward the front of the insert see Figure 35 Push the Burn Pot down so surface A is tight against the steel supporting the pot Do not substitute any other gra...

Page 23: ...st once every year to determine if cleaning is necessary Sweep the pipe as needed The insert has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetheright...

Page 24: ...PLUG STOVE 2 Locate the switch on the combustion blower see Figure 44 3 Using a flat head screwdriver remove the 2 screws which secures the switch to the blower housing 4 Using a dry cloth wipe off an...

Page 25: ...ll the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling the top hinge pin out...

Page 26: ...board Over Temperature Snap Switch Opens at 225 F This switch is installed on the convection blower see C in Figure 45 and shuts the insert down if it senses excessive temperatures This snap switch h...

Page 27: ...the higher burn rates and appears to burn the pellets out of the pot faster than they can be resupplied or there are significant variations of flame height within a single burn setting the draft adju...

Page 28: ...Board has no Power When selector knob is turned no lights light up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of con...

Page 29: ...e technician Flue gas passageways restricted Call service technician Auger motor not operating Call service technician Hopper lid is open Close Hopper Lid Hopper lid switch is faulty Replace hopper li...

Page 30: ...corative Nickel Bars Upper Body H3112 Door Handle Assembly REPLACEMENT PARTS WINSLOW PI40GL 79040 Door w glass No Trim H6021 Flue Clean Out Box H5988 Hardware Package H5911 Hopper Door Wire 79021 Igni...

Page 31: ...40 HK3441F41 34 5 8 Ht x 41 Wd Surround Panels 79029 PI40 HK3448F 34 5 8 Ht x 48 Wd Surround Panels 75251 GFHKET B Extended Side Trim Kit Black 775208M 75063 GFHKET N Extended Side Trim Kit Nickel 775...

Page 32: ...1 RCL S STAT Remote LCD Stat Thermostat On Off 13c H8865 RC S TOUCH Remote Touch Screen Thermostat On Off 13d F2236 RCKit4001 Remote Simple On Off 14a H8863 WS S TMR Wall Switch Countdown Timer 14b H8...

Page 33: ...th the insert very cautiously tilted back insert your four leveling bolts approximately 2 1 16 52 mm into the holes provided at the bottom of the insert see Figure 51 3 Set the insert on the insulatio...

Page 34: ...HE FLOOR PROTECTION REQUIREMENTS FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT YOU MUST USE HEAT KIT CA...

Page 35: ...used in Step 7 Figure 56 Figure 57 Figure 58 Figure 59 A B C Bottom 2 holes on each side D 5 Install the top stand offs G There are 2 standoffs on the top panel D Install them by taking the lip of th...

Page 36: ...igure 61 Slide the ZC box against the back of the stove and reinstall the 3 screws removed in Step 7 through top panel D and into the stove Figure 60 Figure 61 9 Install the access panel E by screwing...

Page 37: ...or Combustible Floor Figure 64 Exhaust Top View Front 8 1 4 210mm 9 1 8 232mm 39 991mm Exhaust Intake A C Power Cord Front View 6 3 4 172mm 19 1 2 495mm 25 1 2 648mm 10 3 8 264mm 4 102mm 3 1 2 89mm Si...

Page 38: ...Non Combustible Hearth Floor Figure 65 Exhaust Top View Front Outside Air Intake Exhaust A C Power Exhaust Intake A C Power Cord Front View Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3 8 264mm 19 1...

Page 39: ...e In Mobile Homes Radiateur de chambre type boulette de combustible utiliser aussi dans les mobile homes Model Mod le Winslow PI40GL Date of Manufacture Date de Fa 2020 2021 2022 Jan Feb Mar Apr May J...

Page 40: ...______________________________________ ______________________________________________________ ______________________________________________________ ___________________________________________________...

Page 41: ...t IHP will not be responsible for a damages caused by normal wear and tear accident riot fire flood or acts of God b damages caused by abuse negligence misuse or unauthorized alteration or repair of t...

Page 42: ...only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair...

Reviews: