IPG RSA 2024-SB, Operations Manual & Parts List

Page: 42 / 117

UM122TW / UM622TW UDM10012
42
T
ROUBLESHOOTING
C
ONTINUED
Trouble Possible Causes Solutions
Case processes but
leading end panel is
crushed.
Product does not support the end
panel of the case.
Main spring tension on tape head
too strong.
Insert proper dunnage material to
provide support.
Reduce main spring tension.
See tape head manual provided
with tape head.
Drive belts start, and
then stop.
Motor starter trips.
Call maintenance.
Void fill cases do not
process properly.
Upper tape head wipe down rollers
collapse inside case.
Top Tape Head Box is not adjusted
properly. -Install lighter gauge tape head
main spring.
-Reduce unwind tension for tape
roll on:
a. Mandrel Tension
b. Clutch Roller Tension
Adjust regulator pressure (
See
Page 39 )
Overfilled cases do not
process properly.
Product height exceeds case
height.
Excessive void fill dunnage.
Top Tape Head Box is not adjusted
properly.
-Reduce product in case to
match case height.
-Increase case height to match
product height.
Reduce void fill dunnage to
match case height.
Re-adjust top tape head box to
proper case height.
Adjust regulator pressure (
See
Page 38 )
Unstable cases do not
process properly. Case height exceeds 1 ½ times the
case length.
-Re-configure case dimensions
so that case is not unstable.
-Process case on top and bottom
belt drive machine.