ION F22 Online UPS User Manual Download

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2.11.3 External Battery Cabinet Connection

External Battery

Cabinet

+ Battery

- Battery

Figure 2-24 External Battery Cabinet Wiring

After the battery is completely installed, be sure to set up nominal battery voltage, battery capacity

and maximum charging current in LCD setting. Otherwise, if battery setting is different from actual
installation, the UPS will keep warning. Please refer to section 4.2.6.3 and

Table 4-9

for the

details.

Summary of Contents for F22 Online UPS

Page 1: ...F22 Online UPS For 30KW Power Module Uninterruptible Power Supply System Version 4 0 User Manual ...

Page 2: ...32 3 3 UPS Operation 40 4 Control Panel and Display Description 51 4 1 Introduction 51 4 2 Screen Description 52 4 3 Alarm List 76 4 4 History Record 78 5 Interface and Communication 80 5 1 Dry Contact Port 80 5 2 Extra Comm Slot 82 5 3 Local Communication Ports RS232 USB 82 5 4 SNMP Slot 82 6 Troubleshooting 83 7 Service 86 7 1 Replacement Procedures Of Power Module 86 7 2 Replacement Procedures ...

Page 3: ...ins Input 90 9 UPS Installation for Parallel Rack System 91 9 1 Input and Output Wiring 91 9 2Parallel Board Setting and Power Module 92 9 3 Parallel Function Setting 93 9 4Parallel Cable Connection 94 9 5Parallel System Turn On Procedure 94 ...

Page 4: ...nd industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 1 3 Installation information WARNING Installation must be performed by qualified personnel only The cabinets must be installed on a level floor suitable for computer or electronic equipment The UPS cabinet is heavy If unloading instructions are not closely foll...

Page 5: ...ot disconnect the batteries while the UPS is in Battery mode Disconnect the charging source prior to connecting or disconnecting terminals Batteries can result in a risk of electrical shock or burn from high short circuit current When replacing batteries use the same number of sealed lead acid batteries Do not open or mutilate the battery Release electrolyte is harmful to the skin and eyes and may...

Page 6: ...e cabinet Please do not block the ventilation holes 4 Ensure that the installation area is spacious for maintenance and ventilation 5 Keep the temperature of installation area around 30 C and humidity within 90 The highest operating altitude is 1000 meters above sea level 6 If necessary install a system of room extractor fans to avoid formation of room temperature Air filters are necessary if the ...

Page 7: ... a forklift to move the product to installed area Refer to Figure 2 1 Please make sure the bearing capacity of forklift is sufficient 2 Please follow the orders in Figure 2 2 to remove carton and foams Figure 2 1 Figure 2 2 ...

Page 8: ...panels Refer to Figure 2 3 Figure 2 3 4 Remove 4 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise Then move the cabinet from the pallet Refer to Figure 2 4 5 To fix the cabinet in position simply rotate leveling feet clockwise Refer to Figure 2 5 Figure 2 4 Figure 2 5 ...

Page 9: ...tion area One person holds a lateral side of the UPS with hands another holds the other lateral side of the UPS with hands and the other person pushes the UPS either from the front side or from the back side to the installation area and avoid tipping the UPS 3 The casters are designed to move on level ground Do not move the UPS on an uneven surface This might cause damage to the casters Toppling t...

Page 10: ... or be connected to battery externally The extended cabinets don t have the battery module compartments The battery has to be connected externally Please consider the external battery space and wiring gauge for installation Standard Series Extended Series Photo Cabinet Height 30U 42U 30U 30U 42U 42U Switch Unit 1 1 1 1 1 1 STS 1 1 1 1 1 1 Max Power Module 3 4 4 6 8 10 Battery Module 12 20 N A N A ...

Page 11: ... can be used to move over short distances There are four leveling feet to fix and stabilize the UPS cabinet on the ground Refer to Figure 2 7 Inside the cabinet there are Breakers STS Module Power Module slots and Battery module slots Battery Module Slots is only for standard series All wiring terminal blocks are located in the back of cabinet Figure 2 7 Exterior ...

Page 12: ...9 2 6 1 Mechanical Data Dimensions UPS cabinet Width Depth Height 30U 600mm 1100m 1475mm 42U 600mm 1100m 2010mm Figure 2 8 Dimensions ...

Page 13: ...ntenance Breaker Q2 Output Breaker Q3 STS Module Power Module slots and Battery Module slots Battery Module Slots is only for standard series The cabinet of 300K Model has Maintenance Bypass Switch Only Standard Series Extended Series 1 Switch Unit 2 STS Module 3 Power Module 4 Battery Module ...

Page 14: ... there isn t any in the extended series Standard Series Extended Series Figure 2 10 Rear View 2 7 Internal Mechanisms 2 7 1 1 Breakers After opening the front door there are three breakers Main Breaker Q1 Maintenance Breaker Q2 and Output Breaker Q3 For the standard series there is a battery breaker for internal battery modules You can see it when you open the rear door ...

Page 15: ...12 Standard Series 42U Front Extended Series 42U Front Figure 2 11 Front Breakers Standard Series 30U Rear Standard Series 42U Rear Figure 2 12 Rear Breaker ...

Page 16: ...13 2 7 1 2 Maintenance Bypass Switch After opening the front door there is one Maintenance Bypass Switch in the 300K cabinet Figure 2 12 1 Maintenance Bypass Switch ...

Page 17: ...s Includes R S T and Neutral terminals Bypass Input Block Connects bypass AC source Includes R S T and Neutral terminals Main Input Block Connects main AC source Includes R S T and Neutral terminals For UPS Grounding For UPS grounding Includes one grounding terminal Battery Input Block Connects an external battery cabinet Includes Positive Negative and Neutral N terminals Figure 2 13 Standard Seri...

Page 18: ...15 Figure 2 14 Standard Series 42U Terminal Blocks Figure 2 15 Extended Series 42U Terminal Blocks ...

Page 19: ...ter 4 Figure 2 16 Control Panel 2 8 2 LED Indicators LED Color Status Definition INPUT Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS Yellow On Load on Bypass Flashing Input source is abnormal Off Bypass not operating INVERTER Green On Load on inverters Off Inverters not operating BATTERY Red On Load on Battery Flashing Low battery Off Battery converte...

Page 20: ... previous value in the same row so you can change it For example when changing 4 digit password press Esc to allow cursor back to previous digit Up Left Key for menu page navigation or digit modification Down Right Key for menu page navigation or digit modification Enter Confirmation of commands or cursor displacement Home Return to Main screen Power On Off Turn on UPS or turn off UPS ...

Page 21: ...hot swappable design of Power Module makes it a highly cost effective solution to meet your power requirement The number of Power Modules installed in the UPS can be based on the initial needs Once the power requirement increases you can easily install more Power Modules without interrupting the operation of the system Figure 2 17 Front View of Module ...

Page 22: ...dule is shipped with its own package It has to be installed during the UPS system installation The capacity of each Power Module is 30kVA 30kW It includes a power factor correction rectifier a battery charger an inverter and control circuit No Item Description Fan The Power Module uses forced convection cooling by these fans Cooling air enters the module through ventilation grills and exhausted th...

Page 23: ... 7 1 2 3 Table 2 1 DIP switch setting and Module Address Power Module ID Assignment According to the Module Address and the position of SW1 and SW2 the Power Module s ID is assigned The Module ID is shown in Table 2 2 These two switches SW1 SW2 are mounted in the Parallel board which is located at the back of UPS cabinet Refer to Figure 2 20 Figure 2 20 Parallel Board The SW1 and SW2 position have...

Page 24: ...t SW2 SW1 SW2 Module Address Module ID SW1 SW2 Module Address Module ID SW1 SW2 0 0 SW1 SW2 0 9 1 1 1 10 2 2 2 11 3 3 3 12 4 4 4 13 5 5 5 14 6 6 6 15 7 7 7 16 SW1 SW2 0 18 SW1 SW2 0 27 1 19 1 28 2 20 2 29 3 21 3 30 4 22 4 31 5 23 5 32 6 24 6 33 7 25 7 34 Table 2 2 Module ID Assignment ...

Page 25: ...22 ...

Page 26: ...s shipped with its own package The inside batteries can be installed at factory or installed by the end user A Battery Module contains 10 pcs of 12V 9Ah batteries at maximum Figure 2 21 Battery Module Figure 2 22 Internal Wiring of Battery Module ...

Page 27: ... lb in 20 20 20 20 20 Model 180KVA 210KVA 240KVA 270KVA 300KVA Current A 330 385 440 495 550 Power cable mm2 240 300 300 120 2 150 2 Fixation torque force lb in 20 20 20 20 20 Notice Installer has to consider the max current and wiring gauge when considering future extension 2 10 2 DC input maximum current and power cable configuration For standard series in 30U cabinet Battery inside Model 30KVA ...

Page 28: ...llel application For extended series in 30U 42U cabinet Model 30KVA 60KVA 90KVA 120KVA 150KVA Current A 100 200 300 400 500 Power cable mm2 25 95 150 240 120 x 2 Fixation torque force lb in 20 20 20 20 20 Model 180KVA 210KVA 240KVA 270KVA 300KVA Current A 600 700 800 900 1000 Power cable mm2 150 x 2 240 x 2 240 2 300 2 185 3 Fixation torque force lb in 20 20 20 20 20 2 11 Wiring WARNING Before con...

Page 29: ...and Input2 For Dual input application connect input1 to the Main AC power source and connect input2 to the Bypass power source The sequence of three phase R S and T must be connected accordingly The wrong sequence will alarm a warning when the UPS is powered The N must be connected firmly A warning message will be indicated if the N is not connected well There is no Breaker between Input2 and STS ...

Page 30: ...y Cabinet Wiring After the battery is completely installed be sure to set up nominal battery voltage battery capacity and maximum charging current in LCD setting Otherwise if battery setting is different from actual installation the UPS will keep warning Please refer to section 4 2 6 3 and Table 4 9 for the details ...

Page 31: ... required for handling 2 12 1 Insert the Power Module 1 Adjust the DIP switch positions to set the different Module Address Refer to Table 2 1 2 Place the ready switch on the front panel of the module to the position i e in unready state 3 Insert the Power Module into an unoccupied slot by two persons ...

Page 32: ...Modules can support the critical loads At least one Power Module MUST stay in the UPS cabinet except the UPS system is operating in Maintenance Bypass Mode 1 Turn the ready switch to the position 2 The Power Module FAULT LED RED indicator is lit to indicate the Power Module output is off and disconnected from UPS system 3 Use a screwdriver to remove the four screws from fixing holes 4 Two people p...

Page 33: ...e Battery Module Only Standard Series Cabinet 1 Open the UPS s front door and remove the panel of battery module slot 2 There are 4 rails for inserting the Battery Modules in the same layer Four Battery Modules MUST be installed to form a set of Battery 3 Regarding the maximum load of power modules please refer to section 2 10 2 to install the required Battery Modules 4 Secure the Battery Module t...

Page 34: ...31 3 Operation Mode and UPS Operation 3 1 Block diagram of UPS Wiring diagram for dual inputs 90KVA 210KVA Wiring diagram for dual inputs 300KVA Figure 3 1 ...

Page 35: ...iagram for single input 300KVA Figure 3 2 3 2 Operation Mode This modular UPS is a three phase four wire on line double conversion and reverse transfer UPS that permits operation in the following modes Standby Mode Line Mode Battery Mode Bypass Mode ECO Mode ...

Page 36: ...y Mode Upon connecting to utility input power the UPS is in Standby mode before UPS is turned on if BYPASS enable setting is Disabled and charger function will be active when the battery is present The load is not powered under this mode Figure 3 3 Standby Mode Diagram ...

Page 37: ...ctifier derives power from the utility power and supplies DC power to the inverter and the charger charges the battery The inverter filters the DC power and converts it into pure and stable AC power to the load Figure 3 4 Line Mode Diagram ...

Page 38: ...ils There is no interruption in power to the critical load upon failure In battery mode the rectifier derives power from the battery and supplies DC power to the inverter The inverter filters the DC power and converts it into pure and stable AC power to the load Figure 3 5 Battery Mode Diagram ...

Page 39: ...is present After UPS has been turned on if the UPS encounters abnormal situations over temperature overload etc the static transfer switch will perform as a transference of the load from the inverter to the bypass source with no interruption If the transference is caused by a recoverable reason the UPS will turn back to line mode when abnormal situation is solved Figure 3 6 Bypass Mode Diagram ...

Page 40: ...by bypass when the bypass voltage and frequency are within the acceptable ranges If the bypass is out of range the UPS will transfer the power source of load from bypass to inverter In order to shorten the transfer time the rectifier and inverter are working when the UPS is in ECO mode Figure 3 7 ECO Mode Diagram ...

Page 41: ...ill enter into shutdown mode Or when the UPS has discharged the battery to the cut off level the UPS will enter into shutdown mode as well When the UPS enters this mode it is going to shut off the control power of UPS The rectifier charger and inverter are all in off state Figure 3 8 Shutdown Mode Diagram ...

Page 42: ...available to ensure continuity of supply to the critical load when the UPS becomes unavailable e g during a maintenance procedure Before entering the maintenance bypass mode make sure the bypass power source is normal Figure 3 9 Maintenance Bypass Mode Diagram ...

Page 43: ...he Locked position Make sure all the breakers are switch OFF 3 3 1 AC Startup Ensure to follow this procedure when turning on the UPS from a fully powered down condition The operating procedures are as follows Step 1 Refer to Chapter 2 Installation to connect the power cables and install the Power Modules and the battery required for the UPS system Step 2 Switch ON the battery breaker Step 3 Switc...

Page 44: ...into Standby Mode if the setting of Bypass mode is disabled Or the UPS will enter into Bypass Mode if the setting of Bypass mode is enabled Step 5 Make sure there is no warning or fault event happening If yes please refer to Chapter 6 Troubleshooting to solve it ...

Page 45: ...econds to enter into Line Mode as shown below After turning on UPS will do self test and start Inveter up UPS will be transferred to Line mode when all power modules are ready Step 7 Switch ON the output breaker Q3 AC startup procedure is complete ...

Page 46: ...the control power of all Power modules and STS moodule as shown below Battery Start Button Step 3 After pressing the Battery Start button UPS will enter into Standby mode Refer to the diagram below for LCD display Step 4 Before UPS enters into shutdown mode please press Power On Off button for 2 second immediately as shown in the diagram below ...

Page 47: ...low the instruction to transfer to Maintenance Bypass and UPS protection as below 3 3 3 1 Transfer to maintenance bypass 90KVA 210KVA 300KVA Step 1 Remove the mechanical lock plate of Maintenance Bypass Breaker Remove the mechanical lock plate of Maintenance Bypass Switch Step 2 Make sure the UPS operates in Bypass mode as shown below Make sure the UPS operates in Bypass mode as shown below ...

Page 48: ...w It is possible to change the STS module Power Module Step 5 It is possible to change the STS module Power Module and Battery Module 3 3 3 2 Transfer to UPS Protection 90KVA 210KVA 300KVA Step 1 Make sure the maintenance is complete The Power Modules and STS module have been installed well Make sure the maintenance is complete The Power Modules and STS module have been installed well ...

Page 49: ...de is disabled you have to set it enabled Then exit the SETUP menu and check if the UPS operates in bypass mode Step 3 Please enter LCD SETUP MENU and choose SYSTEM to ensure that the Bypass mode is enabled If the Bypass mode is disabled you have to set it enabled Then exit the SETUP menu and check if the UPS operates in bypass mode Switch the handle toward downside as shown below ...

Page 50: ...tion 3 3 4 1 Bypass Mode Standby Mode Turn Off Operation When the UPS neither is turned on nor turned off the UPS operates in the Standby Mode or Bypass Mode It depends on the Bypass Mode Setting The LCD diagrams are shown below Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled Step 1 Switch OFF the Main Breaker The LCD diagrams are shown below Bypass Mode Setting is Disabled ...

Page 51: ...tay in Bypass mode and No AC input is indicated Step 2 Switch OFF the external power switch to disconnect the AC power to the UPS Wait until the LCD is OFF Step 3 Switch OFF the battery breaker if the UPS will disconnect the AC power for a long time 3 3 4 2 Line Mode Turn Off Operation The LCD diagrams are shown below when the UPS operates in the Line Mode ...

Page 52: ...to turn off the UPS After turning off the UPS will tranfer to Standby Mode or Bypass Mode It depends on the Bypass Mode Setting Next follow the Bypass Mode Standby Mode Turn Off Operation procedure 3 3 4 3 Battery Mode Turn Off Operation The LCD diagram is shown below when the UPS operates in the Battery Mode ...

Page 53: ...ff button for 2 second to turn off the UPS Or use the Menu Control System Turn Off to turn off the UPS After turning off the UPS will tranfer to Standby Mode Next follow the Bypass Mode Standby Mode Turn Off Operation procedure ...

Page 54: ...el 1 LCD display Graphic display and all measured parameters 2 LED indications Refer to Table 4 1 3 Control keys Refer to Table 4 2 4 Audible Alarm Refer to table 4 3 Table 4 1 LED indications LED Color Status Definition INPUT Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS Yellow On Load on Bypass Flashing Input source is abnormal Off Bypass not operat...

Page 55: ...larm Audio Type Description Power on off Buzzer sounds two seconds Battery mode Buzzer sounds every 2 seconds Low battery Buzzer sounds every half seconds UPS alarm Buzzer sounds every 1 second UPS fault Buzzer continuously sounds 4 2 Screen Description 4 2 1 Start Screen Upon starting the UPS executes self test The initial screen displays and remains still in approximately 5 seconds as shown in F...

Page 56: ...reen Use UP and DOWN buttons to choose different menus and Press ENTER to enter the sub screen as shown in Figure 4 4 and 4 5 Figure 4 4 Menu tree Figure 4 5 Menu screen 4 2 4 Control Screen Use UP and DOWN buttons to choose CONTROL option and press ENTER button to enter the submenu as shown in Figure 4 6 4 7 and 4 8 ...

Page 57: ...54 Figure 4 6 Control menu Figure 4 7 Control screen page 1 Figure 4 8 Control screen page 2 ...

Page 58: ...ncel command as shown in Figure 4 9 Figure 4 9 Confirmation screen 4 2 5 Measurement Screen Use UP and DOWN buttons to choose MEASUREMENT option and press ENTER button to go into the submenu as shown in Figure 4 10 4 11 Figure 4 10 Measurement menu Figure 4 11 Measurement Menu Screen Use UP and DOWN buttons to choose System STS Power Module option and press ENTER button to go into the submenu as s...

Page 59: ... Power Factor Bypass Power Factor L1 L2 L3 Load Sout KVA Apparent power Units 0 1KVA Pout KW Active power Units 0 1KW Load Level The percentage of the UPS rating load Units 1 Battery Positive Voltage V Battery Positive Voltage Units 0 1V Negative Voltage V Battery Negative Voltage Units 0 1V Positive Current A Battery Positive Current Units 0 1A Negative Current A Battery Negative Current Units 0 ...

Page 60: ...al SYSTEM BATTERY PRE ALARM and PARALLEL sub menus as shown in Figure 4 13 Figure 4 13 Setup menu When the SETUP option is selected by pressing ENTER button it will pop up a screen requesting to enter password as shown in Figure 4 14 Figure 4 14 Enter password Screen It s required to enter 4 digit password to enter SETUP submenu If incorrect password is entered the LCD screen will ask for re enter...

Page 61: ... in Setup Menu UPS operation Mode Setting item Standby Mode Bypass Mode Line Mode Battery Mode Battery Test Mode Fault Mode Converter Mode ECO Mode Authorization User Maintainer General Model Name Y Y Y Y Y Y Y Y Y Language Y Y Y Y Y Y Y Y Y Y TIME Y Y Y Y Y Y Y Y Y Change Password Y Y Y Y Y Y Y Y Y Y Baud Rate Y Y Y Y Y Y Y Y Y Y Audible Alarm Y Y Y Y Y Y Y Y Y Y Factory Reset Y Y EEPROM Reset Y ...

Page 62: ...Y Y Stop by Battery Capacity Y Y Y Y Y Y Y Y Battery Age Alert Y Y Y Y Y Y Y Y Y Temperature Compensation Y Y Y Y Y Y Y Y Y Charging Voltage Y Y Y Pre Alarm Y Y Y Y Y Y Y Y Y Parallel UPS Parallel Y Y Y Independent Battery Y Y Y Y means that this setting item can be set in this operation mode 4 2 6 1 Setup General Screen Use UP and DOWN buttons to choose between different sub menus and press ENTER...

Page 63: ...ose NO to cancel the setting as shown in Figure 4 19 Figure 4 19 SETUP Confirmation screen Table 4 6 Setup General setting list Setting Item Sub Item Explanation Model Name Set UPS Name xxxxxxxxxx The max length is 10 characters Language Provides 3 optional LCD languages English Default Traditional Chinese Simplified Chinese Deutsch TIME Adjust Time Set current date and time yyyy mm dd hour min se...

Page 64: ... Port1 Baud Rate 2400 Default 4800 9600 Audible Alarm Set Audible Alarm Disable Enable Default Factory Reset Restore to factory default setting Refer to Table 4 7 EEPROM Reset Set EEPROM default Refer to Table 4 7 EPO Function Set EPO active status Normal Close Active Normal Open Active Default Save Setting Save EEPROM Use this feature to save the setting s you have done Table 4 7 EEPROM Reset Cat...

Page 65: ...ge Y Y Battery Capacity in Ah Y Y Maximum Charging Current Y Y Battery Low Shutdown Setting Y Y Periodic Battery Test Y Y Battery Test Interval Y Y Stop by Time Y Y Stop by Battery Voltage Y Y Stop by Battery Capacity Y Y Battery Age Alert Y Y Temperature Compensation Y Y Charging Voltage Y Y Pre Alarm Y 4 2 6 2 Setup System Screen Use UP and DOWN buttons to choose between different sub menus and ...

Page 66: ...2 Setup System Screen page 3 System setting can be set only when UPS is operating in certain mode Please check available setting item in Table 4 5 for the details If it s not set up in specific mode the warning screen will appear as shown in Figure 4 23 ...

Page 67: ...SS SETTING Bypass Voltage Range Set bypass voltage range Upper limit 10 15 Default 20 Lower limit 10 20 Default 30 Bypass Frequency Range Set bypass Frequency range Upper Lower limit 1Hz 2Hz 4Hz Default Converter Mode Set converter mode Disable Default Enable ECO Mode Set ECO mode Disable Default Enable Bypass Mode Set bypass mode Disable Default Enable MUST be reviewed after UPS installation If y...

Page 68: ...d System Restore Time Set system restore time 0 9999min 1 min Default This delay time will start counting after shutdown time is elapsed when the CONTROL Shutdown Restore command is executed Redundancy Set total power and redundancy Total Power the QTY of Power Modules Redundancy the QTY of redundant power module MUST be set after UPS installation or the QTY of Power Module is changed Power Rating...

Page 69: ... be set only when UPS is operating in standby mode If it s not in standby mode the warning screen will appear as shown in Figure 4 23 See Setup Battery setting list in Table 4 9 Table 4 9 Setup Battery setting list Setting Item Sub Item Explanation Nominal Battery Voltage Set battery nominal voltage 16x12V Default 18x12V 20x12V MUST be set after UPS installation Battery Capacity in Ah Set battery ...

Page 70: ...e Battery Test Interval Set battery test interval 7 99 Days 30 Days Default Stop by Time Set testing time for battery test 10 1000sec 10 sec Default Stop by Battery Voltage Set stop battery voltage in battery test 11 12V x battery Number 11V x Battery Number Default Stop by Battery Capacity Set battery capacity to stop battery testing 20 50 20 Default Battery Age Alert Battery Age Alert Months Set...

Page 71: ...larm setting list Setting Item Sub Item Explanation Line Voltage Range Set line voltage range Upper limit 5 10 15 20 Default Lower limit 5 10 15 20 Default Line Frequency Range Set line frequency range Upper Lower limit 1Hz 2Hz 3Hz 4Hz Default Load Set UPS Overload percentage 40 100 100 Default Set UPS load unbalance percentage 20 100 100 Default 4 2 6 5 Setup Parallel Screen Use UP and DOWN butto...

Page 72: ... system shutdown completely turn on the AC power to restart the UPS Table 4 11 Setup Parallel setting list Setting Item Sub Item Explanation UPS Parallel Set UPS parallel Disable Default Enable Independent Battery Set Independent Battery Disable Default Enable 4 2 7 Information Screen In INFORMATION menu you can check the serial number firmware versions system configuration and settings of the UPS...

Page 73: ... Identification Screen When Identification submenu is selected the Model Name Serial No and Firmware Version will be displayed as shown in Figure 4 30 4 31 Use UP and DOWN buttons to switch between different pages Figure 4 30 Identification screen page 1 ...

Page 74: ...ystem Screen When System submenu is selected the system power nominal voltage nominal frequency etc information will be displayed as shown in Figure 4 32 4 33 4 34 Use UP and DOWN buttons to switch between different pages Figure 4 32 INFORMATION System screen page 1 ...

Page 75: ...ORMATION System screen page 3 4 2 7 2 INFORMATION Battery Screen When Battery submenu is selected the Battery nominal voltage capacity charging current etc information will be displayed as shown in Figure 4 35 4 36 Use UP and DOWN buttons to switch different pages ...

Page 76: ...ON Battery screen page 1 Figure 4 36 INFORMATION Battery screen page 2 4 2 8 Events Screen In EVENT menu you can check the current events history events and reset all events as shown in Figure 4 37 4 38 Figure 4 37 Events menu ...

Page 77: ... 39 Alarm warning screen 4 2 8 1 Current Events When event occurs it will display Module ID and alarm code in Current Events screen It can save up to 50 events in current list Only 4 events can be listed in one page Therefore if it exceeds more than four you have to press UP or DOWN button to read other events as shown in Figure 4 40 ...

Page 78: ...the UPS system the important setting changed refer to Table 4 13 Important setting changed UPS operation mode changes refer to Table 4 14 UPS mode change and control action executes refer to Table 4 15 Control execution will be saved in History Events Refer to Figure 4 41 for display screen Figure 4 41 History Events screen 4 2 8 3 Reset All Events The Maintainer password is required to enter Rese...

Page 79: ...ge DC bus voltage is too high Fault Bus Under Voltage DC bus voltage is too low Fault Bus Voltage Unbalance DC bus voltage is not balanced Fault Bus Short DC bus is short Fault Bus Soft Start Time Out The rectifiers can t start due to low DC bus voltage within specified duration Fault Inverter Soft Start Time Out Inverter bus voltage cannot reach desired voltage within specified duration Fault Inv...

Page 80: ...sure adequate space is allowed for air ventilation and the fan is working Fault CAN Fault CAN communication fault Fault TRIG0 Fault Synchronized trigger signal fault Fault Relay Fault Inverter relay fault Fault Line SCR Fail Line SCR short circuit fault Fault EEPROM Fault EEPROM operation error Fault Parallel Cable Loosen Fault As stated Fault DSP MCU Stop Communicate As stated Fault Bypass Temper...

Page 81: ...ne frequency recovered to normal Pre Alarm Over Load Output Load over range Pre Alarm Load Normal Output Load recovered to normal Pre Alarm Load Unbalance Output Load unbalance 4 4 History Record Table 4 13 Important setting changed Item No Description Item No Description 1 Setup Model Name 2 Setup Turn On Password 3 Setup Language 4 Setup Change Turn On Password 5 Setup Adjust Time 6 Setup Nomina...

Page 82: ...r On Mode 2 UPS Mode Standby Mode 3 UPS Mode Bypass Mode 4 UPS Mode Line Mode 5 UPS Mode Battery Mode 6 UPS Mode Battery Test Mode 7 UPS Mode Fault Mode 8 UPS Mode Converter Mode 9 UPS Mode ECO Mode 10 UPS Mode Shutdown Mode 11 UPS Mode Un Connection Table 4 15 Control execution Item No Description Item No Description 1 Control System Turn On 2 Control System Turn Off 3 Control Manual Battery Test...

Page 83: ...Remote EPO input port X2 No use X3 No use X4 Maintenance Bypass Switch State Port X5 No use X6 Battery Cabinet Temperature Detection Port X7 No use X8 No use 5 1 Dry Contact Port 5 1 1 X1 Remote EPO Input Port The Emergency Power off EPO Function in UPS can be operated by an assigned remote contact Users can set the logic N C or N O of this EPO Function through LCD panel X1 is the remote EPO input...

Page 84: ...nance bypass switch port The port is shown in Figure 5 3 and described in Table 5 2 Figure 5 3 Maintenance Bypass Switch State port Table 5 2 Description of Maintenance Bypass Switch State port Name Position Description Maintain Bypass Pin1 X4 1 Maintenance bypass switch state Maintain Bypass Pin 2 X4 2 Maintenance bypass switch state X4 3 No use X4 4 No use 5 1 3 X6 Battery Cabinet Temperature De...

Page 85: ...re is an optional card Extra Comm Card which can be inserted into this slot This option can enhance the communication capability of the modular UPS It provides an additional SNMP Slot Dry contact I P O P signals and temperature sensors ports 5 3 Local Communication Ports RS232 USB Note The RS232 and USB ports can t work simultaneously 5 4 SNMP Slot The SNMP card or AS400 card can be inserted into ...

Page 86: ...lt T Inverter Voltage Short T phase inverter Output is shorted Contact service personnel Fault RS Inverter Voltage Short R S inverter Output is shorted Contact service personnel Fault ST Inverter Voltage Short S T inverter Output is shorted Contact service personnel Fault TR Inverter Voltage Short T R inverter Output is shorted Contact service personnel Fault Inverter R Negative Power R phase inve...

Page 87: ...le Un Lock As stated Check if module is locked well Warning Turn On Abnormal As stated Check if the input voltage or frequency is out of range Warning Charge Fail As stated Contact service personnel Warning EEPROM Fail EEPROM operation error Contact service personnel Warning Fan Lock As stated Check if the fan is blocked or contact service personnel Warning Line Phase Error As stated Check if the ...

Page 88: ...or Check the Parallel Rack Setting is correct and contact service personnel Warning Parallel Firmware Error Power module parallel firmware error The firmware version does not support Rack Parallel feature Contact service personnel Warning ID Conflict Power module ID conflict There are two Power Modules with the same ID numbers Change the repeated ID to release it Or contact service personnel ...

Page 89: ...her and remove the Power Module from its slot 5 After servicing the module confirm that the DIP switch of the module is set correctly and the ready switch is in unready state 6 Push the module into the cabinet and tighten the screws on both sides If it s more than one power module to re install please wait 30 second before installing another module 7 The re installed Power Module will be turned on...

Page 90: ...door Each filter is fixed by a fixing bar on both sides The replacement procedures of air filter are as follows 1 Open the front door of the UPS and the air filters are on the back of the door 2 Remove a fixing bar on either side of the air filter 3 Remove the air filter and insert a clean one 4 Replace the fixing bar ...

Page 91: ...netic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Level 10V Conduction IEC EN62040 2 Category C3 Radiation IEC EN62040 2 Category C3 8 2Environmental Characteristics Table 8 2 Environmental characteristics Item Unit Specifications Noise within 1 m dB Max 73 Altitude m 1000 derate power by 1 per 100m between 1000m and 2000m Relative humidity RH 0 95 non condensing Operatin...

Page 92: ...ediate DC Circuit Table 8 5 Battery Intermediate DC circuit Model 30U 90 HV 42U 120 HV 30U 120 HV 30U 180 HV 42U 210 HV 42U 300 HV Rated power kVA Unit 90 120 120 180 210 300 Number of lead acid cells Nominal 216 6cells x 36 12V battery block Maximum 240 6cells x 40 12V battery block Minimum 192 6cells x 32 12V battery block Float voltage V cell 2 3V cell Constant current and constant voltage char...

Page 93: ...t 30 300 Rated AC voltage1 Vac 380 400 415 Three phase four wire sharing neutral with the rectifier input and providing neutral reference to the output Rated current A 30U for 90KW 171 380V 164 400V 157 415V 42U for 120KW 228 380V 218 400V 209 415V 42U for 210KW 397 380V 380 365V 329 415V 42U for 300KW 570 380V 546 365V 532 415V Overload 105 110 for 60min 110 125 for 10min 126 150 for 1min 150 for...

Page 94: ...pervision of authorized engineers or service personnel The parallel rack feature only support eight power modules with 210K maximum power in one rack One of the eight power module is configured as redundancy power module The parallel rack system s maximum power can be 210K 210K 9 1 Input and Output Wiring 1 When install the parallel rack system the input wires R S T N length of the Rack must be eq...

Page 95: ...er to the figure 9 2 as below Warning For the cabinets which can insert more than 5 power modules there are two parallel boards inside the cabinet Both of these two SW2 have to be adjusted simultaneously 2 Refer to Table 2 1 to set the module address Figure 9 2 Rack 1 SW2 set to the right side 9 2 2 Install Power Module of Rack2 1 The parallel board s of the Rack 2 the SW2 must be to set the left ...

Page 96: ...y AC Input source to two Racks 5 Wait for the wake up of UPSs Then start to set Rack 1 6 Through the panel of the UPS 1 Rack 1 set up the parallel function Enter the PARALLEL item in SETUP page Refer to User Manual 4 2 6 5 SETUP operation method 7 Enable the UPS Parallel function of UPS 1 Rack 1 Ignore the warning of Parallel Rack Cable Loosen 8 Setting the Battery configuration is independent or ...

Page 97: ...rocedure 1 Please make sure the section 9 1 9 4 has been well followed 2 Please confirm the Input breaker and output breakers of each UPS Rack have already been turned ON 3 Turn On the battery Breaker 4 Turn on the external AC source breaker to apply AC Input source to two Racks 5 Through the panel of the UPS 1 Rack 1 or UPS 2 Rack2 set up the total power module number and redundant number Refer t...

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