background image

Version 2.00

   |   Optidrive ODE-3 User Guide   |   

15

www.invertekdrives.com

Power & Contr

ol Wiring

4

4.2. Protective Earth (PE) Connection

Grounding Guidelines

The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if 
installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop 
impedance must confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be 
used for all ground wiring connections. 
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and 
local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.

Protective Earth Conductor

The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.

Safety Ground

This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel 
(girder, joist), a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/
or electrical codes. 

Motor Ground

The motor ground must be connected to one of the ground terminals on the drive.

Ground Fault Monitoring

As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current 
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching 
frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the 
following conditions apply: 

  

A Type B Device must be used.

  

The device must be suitable for protecting equipment with a DC component in the leakage current. 

  

Individual ELCBs should be used for each Optidrive.

Shield Termination (Cable Screen)

The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal 
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to 
the safety ground terminal.

4.3. Incoming Power Connection

4.3.1. Cable Selection

  

For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.

  

For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3.  Phase sequence is not important.

  

For compliance with CE and C Tick EMC requirements, refer to section 4.10 EMC Compliant Installation on page 14.

  

A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive 
and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe, 
EN60204-1, Safety of machinery). 

  

The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in section 9.2. 
Rating Tables.

4.3.2. Fuse / Circuit Breaker Selection

  

Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to 
the data in section 9.2. Rating Tables. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC 
60269) or UL type J fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses must 
be below 0.5 seconds.

  

Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in 
place of fuses, providing that the clearing capacity is sufficient for the installation. 

  

The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.

Summary of Contents for Optidrive E3 Series

Page 1: ...22kW 0 5HP 30HP 1 10 480V 3 Phase Input 1 2 3 4 5 6 7 8 9 10 User Manual Quick Start Up General Information and Ratings Mechanical Installation Power Control Wiring Operation Parameters Analog and Dig...

Page 2: ...ions 17 4 9 Motor Thermal Overload Protection 18 4 10 EMC Compliant Installation 19 4 1 1 Optional Brake Resistor 19 5 Operation 20 5 1 Managing the Keypad 20 5 2 Operating Displays 20 5 3 Changing Pa...

Page 3: ...llation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating pa...

Page 4: ...g to any local legislation or codes Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentially hazard...

Page 5: ...fore connecting the supply 9 5 EMC Filter Disconnect 38 7 Check the supply cable and motor cable for faults or short circuits 8 Route the cables 9 Check that the intended motor is suitable for use not...

Page 6: ...tentiometer 5k 10k between terminals 5 6 and 7 as shown o Adjust the potentiometer to vary the speed from P 02 0Hz default to P 01 50 60 Hz default Quick Start IP66 Switched Switch the mains power on...

Page 7: ...Doubler Model Number kW HP Output Current A Frame Size With Filter Without Filter N A ODE 3 1 10023 101 0 5 2 3 1 N A ODE 3 1 10043 101 1 4 3 1 N A ODE 3 210058 104 1 5 5 8 2 200 240V 10 1 Phase Input...

Page 8: ...4 ODE 3 240041 304 1 5 2 4 1 2 ODE 3 240058 3F4 ODE 3 240058 304 2 2 3 5 8 2 ODE 3 240095 3F4 ODE 3 240095 304 4 5 9 5 2 ODE 3 340140 3F4 ODE 3 340140 304 5 5 7 5 14 3 ODE 3 340180 3F4 ODE 3 340180 30...

Page 9: ...r the Optidrive given in section 9 1 Environmental Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive 3 2 UL Compliant Inst...

Page 10: ...designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing w...

Page 11: ...0 8 15 189 0 7 44 25 0 0 98 179 0 7 05 161 0 6 34 148 5 5 85 4 0 0 16 8 0 0 31 3 1 6 8 2 257 0 10 12 220 0 8 67 200 0 7 87 28 5 1 12 187 0 7 36 188 0 7 40 176 0 6 93 4 2 0 17 8 5 0 33 4 1 9 0 3 310 0...

Page 12: ...e heat losses are approximately 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times 3 7 Gland Plate and Lock Off...

Page 13: ...nection terminals as shown below 0 3 9 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment thi...

Page 14: ...Earth PE Connection 4 2 1 1 B Incoming Power Connection 4 3 12 C Fuse Circuit Breaker Selection 4 3 2 12 D Optional Input Choke 4 3 3 12 E Optional External EMC Filter 4 10 14 F Internal Disconnect Is...

Page 15: ...ce must be used The device must be suitable for protecting equipment with a DC component in the leakage current Individual ELCBs should be used for each Optidrive Shield Termination Cable Screen The s...

Page 16: ...ble is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material Where a 4 c...

Page 17: ...cal POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control 5 0 2 4 5 8 12 In Preset Speed Control P 20 sets the Preset Speed In PI Control POT can control...

Page 18: ...e analog input e g for speed reference or PID feedback for example is defined by parameters P 15 The function of these parameters and available options is described in section 7 Analog and Digital Inp...

Page 19: ...nd using an EMC type gland allowing connection to the motor body through the largest possible surface area Where drives are mounted in a steel control panel enclosure the cable screen may be terminate...

Page 20: ...ive START When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled 5 2 Operating Displays Drive Stopped Disabled Drive is enab...

Page 21: ...keys to select the required Read Only parameter Press the Navigate key for 1 second to display the value Press and hold the Navigate key 2 seconds to return to the operating display 5 5 Resetting Para...

Page 22: ...ons with large sudden step changes in load or for PI control applications Optidrive Energy Optimisation reduces the drive internal heat losses increasing efficiency however it may result in some vibra...

Page 23: ...ward and reverse directions u using the internal keypad or an external remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RT...

Page 24: ...will be connected 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the...

Page 25: ...mit of the band P 28 V F Characteristic Adjustment Voltage 0 P 07 0 V P 29 V F Characteristic Adjustment Voltage 0 0 P 09 0 0 Hz This parameter in conjunction with P 28 sets a frequency point at which...

Page 26: ...s can be used to ensure the motor is at standstill prior to starting 2 DC Injection on Start Stop DC injection applied as both settings 0 and 1 above P 33 Spin Start 0 2 0 0 Disabled 1 Enabled When en...

Page 27: ...16 000 0 000 Index 2 Display Scaling Source 0 3 0 Allows the user to program the Optidrive to display an alternative output unit scaled from either output frequency Hz Motor Speed RPM or the signal l...

Page 28: ...ive will trip and show the fault code if the signal level falls below 3mA 20 to 4mA Signal the Optidrive will run at Preset Speed 1 P 20 if the signal level falls below 3mA Use for motor thermistor me...

Page 29: ...ance in Ohms Determined by Autotune adjustment is not normally required P 56 Motor Stator d axis Inductance Lsd 0 00 655 35 mH Determined by Autotune adjustment is not normally required P 57 Motor Sta...

Page 30: ...oing process data TX PDO1 for CAN PO1 PO2 PO3 PO4 P00 23 Accumulated time with heatsink 85 C Hours Total accumulated hours and minutes of operation above heatsink temp of 85 C P00 24 Accumulated time...

Page 31: ...w of the functions of each terminal macro function and a simplified connection diagram for each 7 2 Macro Functions Guide Key The table below should be used as a key for pages 32 to 34 STOP RUN Latche...

Page 32: ...nalog Input AI1 3 FAST STOP P 24 8 STOP RUN FWD REV DI3 DI4 PR 2 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 9 STOP START FWD STOP START REV DI3 DI4 PR 2 FAST STOP P 24 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 10...

Page 33: ...Mode FWD REV 2 18 STOP RUN AI1 REF KPD REF Fire Mode AI1 1 9 10 11 12 13 0 7 5 Macro Functions Fieldbus Control Mode P 12 3 4 7 8 or 9 P 15 DI1 DI2 DI3 AI2 DI4 AI1 Diagram 0 1 0 1 0 1 0 1 0 STOP ENABL...

Page 34: ...conditions until the drive is no longer capable of sustaining operation The Fire Mode input may be a normally open Close to Activate Fire Mode or Normally Closed Open to Activate Fire Mode according t...

Page 35: ...ram 8 NO NC Close Open Start Stop NO NC NO Close Open Close FWD Stop REV NC Open Fast Stop P 24 NO NO Speed Diagram 9 Diagram 10 Diagram 11 Diagram 12 NO NC NO Speed Open Speed E Trip NO NC NC Open Tr...

Page 36: ...t 0 Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W Modbus Speed reference setpoi...

Page 37: ...3 25 200 240 10 V 3 Phase Input 3 Phase Output 1 0 37 0 5 3 4 6 6 8 8 2 3 1 0 75 1 5 6 10 10 8 8 4 3 1 1 5 2 9 5 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2 2 2 3 12 1 16 17 5 8 8 10 5 50 3 4 5 20 9 32...

Page 38: ...ected according to the data shown in section 9 2 Rating Tables and the National Electrical Code or other applicable local codes Motor Cable 75 C Copper must be used Power cable connections and tighten...

Page 39: ...t has opened for some reason If motor thermistor is connected check if the motor is too hot 12 Optibus comms loss Check communication link between drive and external devices Make sure each drive in th...

Page 40: ...82 E3MAN IN_V2 00Z 82 E3MAN IN_V2 00 Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...

Reviews: