Invertek Drives Optidrive ODV-2-22010-1HF12-SC User Manual Download Page 1

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Optidrive ODV-2 User Guide Revision 2.00

www.invertekdrives.com

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ion

AC Variable Speed Drives
0.75 - 160kW / 1HP - 250HP
200-480V

Single and 3 Phase Input

Installation and Operating Instructions

User Guide

IP20

IP66 / NEMA 4X
IP55 / NEMA 12

IP40

Summary of Contents for Optidrive ODV-2-22010-1HF12-SC

Page 1: ...de Revision 2 00 www invertekdrives com 1 1 Introduction AC Variable Speed Drives 0 75 160kW 1HP 250HP 200 480V Single and 3 Phase Input Installation and Operating Instructions User Guide IP20 IP66 NE...

Page 2: ...tor Connection Check for Star or Delta connection according to the motor voltage rating in section 4 5 Motor Nameplate Details Motor Rated Voltage P1 07 Motor Rated Current P1 08 Motor Rated Frequency...

Page 3: ...l P1 10 Mechanical Mounting Information can be found in section 3 8 on page 16 Control Terminal Configuration based on factory settings Hardware Enable Circuit Link the terminals as shown optionally t...

Page 4: ...ionally through contacts to enable drive operation Control Terminals Based on the factory default parameter settings Run Stop 10K Speed Pot Close the switch to run enable open to stop Motor Cable o Fo...

Page 5: ...2 x5xxx 3x0xx xx ODV 2 x5xxx 3x0xx xx This equipment is intended for fixed installation and is not intended to conform to the EMC Directive without additional preventative measures being applied Cons...

Page 6: ...yout and Function Standard OLED Keypad IP55 and IP66 Drives 27 5 6 Drive Operating Displays Standard OLED Keypad IP55 and IP66 Drives 27 5 7 Accessing and Changing Parameter Values Standard OLED Keypa...

Page 7: ...Optidrive HVAC User Guide V2 00 www invertekdrives com 7 1 Introduction 11 5 Derating Information 50 12 Troubleshooting 51 12 1 Fault messages 51...

Page 8: ...n the drive control cables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with the Machinery...

Page 9: ...tched Switched Non Switched Switched Current A Size ODV 2 22075 1KF1X TN ODV 2 22075 1KF1D TN 0 75 ODV 2 22010 1HF1X TN ODV 2 22010 1HF1D TN 1 4 3 2 ODV 2 22150 1KF1X TN ODV 2 22150 1KF1D TN 1 5 ODV 2...

Page 10: ...N TN 30 46 4 ODV 2 54300 3KF1N TN 30 ODV 2 54040 3HF1N TN 40 61 5 ODV 2 54370 3KF1N TN 37 ODV 2 54050 3HF1N TN 50 72 5 ODV 2 64045 3KF1N TN 45 ODV 2 64060 3HF1N TN 60 90 6 ODV 2 64055 3KF1N TN 55 ODV...

Page 11: ...neration Frame Size Enclosure 2 IP20 4 IP40 D IP66 with Internal Disconnect N IP55 Non Switched S IP55 Switched X IP66 Non Switched Y IP66 Switched Voltage Code 1 110 Volt 2 230 Volt 4 400 Volt 5 525...

Page 12: ...ways store the Optidrive in its original box until required Storage should be clean and dry and within the temperature range 40 C to 60 C 3 3 UL Compliant Installation Note the following for UL compli...

Page 13: ...7 7 5 0 30 22 5 49 6 6 865 34 06 830 32 68 840 33 07 10 0 39 330 12 99 330 12 99 200 7 87 5 5 0 22 11 0 43 50 110 2 7 1280 50 39 1245 49 02 1255 49 41 10 0 39 360 14 17 330 12 99 200 7 87 5 5 0 22 11...

Page 14: ...Kg Ib 2 257 10 12 220 8 66 200 7 87 239 9 41 188 7 40 176 6 93 4 2 0 17 8 5 0 33 4 8 10 6 3 310 12 20 277 10 89 252 9 90 251 9 88 211 8 29 198 7 78 4 2 0 17 8 5 0 33 7 3 16 1 Mounting Bolt Sizes All...

Page 15: ...drive heatsink Invertek Drives recommend the following minimum sizes for drives mounted in non ventilated metallic enclosures Drive Size X Above Below Y Either Side Z Between Recommended airflow mm in...

Page 16: ...ber and size of the required connection cables Drives are supplied with a plain undrilled gland plate to allow the correct hole sizes to be cut as required Remove the gland plate from the drive prior...

Page 17: ...e two retaining screws indicated until the screw slot is vertical Using a suitable flat blade screwdriver rotate the four retaining screws indicated until the screw slot is vertical Terminal Cover Rel...

Page 18: ...llation 3 9 5 Frame Size 6 3 9 6 Frame Size 7 Using a suitable flat blade screwdriver rotate the two retaining screws indicated until the screw slot is vertical Using a suitable flat blade screwdriver...

Page 19: ...appropriate IP Nema rating Cable entry holes will need to be drilled to suit this system Some guidelines sizes are defined below Please take care when drilling to avoid leaving any particles within th...

Page 20: ...he construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their e...

Page 21: ...h and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the following conditions apply A Typ...

Page 22: ...An imbalance exists on the supply 3 phase drives o The power supply to the drive is via a bus bar and brush gear system typically overhead Cranes In all other installations an input choke is recommen...

Page 23: ...ges Connection 230 230 400 Delta 400 400 690 600 600 1050 400 230 400 Star 600 340 600 4 6 Motor Thermal overload Protection 4 6 1 Internal Thermal overload protection The drive has an in built motor...

Page 24: ...L1 L2 L3 terminals Phase sequence is not important Motor Connections Connect the motor to the U V W terminals The motor earth must be connected to the drive Protective Earth Ground connection The dri...

Page 25: ...meter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode DOWN Used to decrease speed in real time mode or to de...

Page 26: ...adjusted When editing P1 10 Display shows Press Display shows Press Display shows Press Display shows Press Display shows Etc 5 4 Drive Operating Displays Standard LED Keypad IP20 Drives Display Stat...

Page 27: ...Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Button Used to increase speed in real time mode or to increase parameter...

Page 28: ...rrent parameter settings of the drive can be stored internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings...

Page 29: ...ows to select a language Press the Navigate button to select Language 5 11 Selecting between Hand and Auto Control Standard OLED Keypad IP55 and IP66 Drives The active control source is shown on the O...

Page 30: ...Deceleration Ramp Times Optidrive HVAC units are factory set with acceleration and deceleration ramp rates set to 30 seconds The default value is suitable for the majority of HVAC applications but can...

Page 31: ...ill ramp to stop with the rate controlled by P1 04 as described above 1 Coast to Stop When the enable signal is removed the motor will coast freewheel to stop P1 06 Energy Optimiser 0 1 0 0 0 Disabled...

Page 32: ...selected Fieldbus Group 5 Parameters Excluded BACnet see option 6 5 Slave Mode The drive acts as a Slave to a connected Optidrive operating in Master Mode 6 BACnet Mode Drive communicates responds as...

Page 33: ...C Run Enable O Normal Operation C Preset 1 PI Set point 2 O Remote Ctrl C Local Ctrl Analog In 1 Analog In 2 When Input 3 is Closed Speed Reference Keypad Start Command Determined by P2 37 10 3 O Stop...

Page 34: ...re enabled See section 7 6 Pump Stir function and section 8 PID control applications When HVAC functions are disabled Preset speed 7 can be selected as per normal operation and is selected using the u...

Page 35: ...be linked together and the normally closed contact is opened terminals 14 and 16 will no longer be connected together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1...

Page 36: ...r to P2 13 or P2 18 P2 21 Display Scaling Factor 30 000 30 000 0 000 Determines the factor for scaling display The variable selected in P2 22 is scaled by the factor set in P2 21 P2 22 Display Scaling...

Page 37: ...lied P2 33 Analog Input 2 Format Terminal 10 0 to 10 Volt Signal Uni polar 10 to 0 Volt Signal Uni polar Motor PTC Thermistor Input 0 to 20mA Signal 4 to 20mA Signal the Optidrive will trip and show t...

Page 38: ...t the rate programmed in the Fast deceleration time P2 25 P2 39 Parameter Access Lock 0 1 0 0 Unlocked All parameters can be accessed and changed 1 Locked Parameter values can be displayed but cannot...

Page 39: ...ue time for standby function to be active Drive enters standby mode if motor speed remains below the level set in P3 14 for the time period set in P2 27 P3 15 2 nd PID Digital Reference Value 0 0 100...

Page 40: ...atus etc 3 Analog Input 2 Signal Level 0 to 1000 0 to 100 0 4 Drive Heat sink Temperature 0 to 100 0 to 100 C 5 User Register 1 Can be accessed by PLC program or group 9 parameters 4 User Register 2 C...

Page 41: ...ng cycle When bi directional pump cleaning is selected the time interval is used twice once in each direction P8 05 Clean Function Ramp Time 0 0 6000 30 Secs Independent ramp rate used only for the pu...

Page 42: ...drive set to Optibus master address P5 01 For further information on using the Cascade function refer to the Optidrive HVAC Cascade Operation application note P8 15 Number of Assist Pumps 1 4 1 Parame...

Page 43: ...successfully completed P0 19 Cascade Run Time Log Hrs Run Time values for variable speed and DOL pumps used in cascade function 5 entry log 0 Master 1 DOL1 2 DOL2 3 DOL3 4 DOL4 Clocks can be reset th...

Page 44: ...time This is used for scheduled maintenance information P0 36 DC Bus Voltage Log 256ms Diagnostic log for DC bus voltage Values logged every 256mS with 8 samples total Logging suspended on drive trip...

Page 45: ...s described below 10 2 Modbus RTU Communications 10 2 1 Modbus Telegram Structure The Optidrive HVAC2 supports Master Slave Modbus RTU communications using the 03 Read Holding Registers and 06 Write S...

Page 46: ...ady 1 Drive Inhibit Bit 4 Maintenance Time Not Reached 1 Maintenance Time Reached Bit 5 0 Not In Standby Sleep 1 Standby Sleep mode active The Upper Byte will contain the relevant fault number in the...

Page 47: ...feet 0 75 1 8 5 16 15 2 5 14 4 3 1 5 14 100 330 1 5 2 15 2 20 20 4 12 7 1 5 14 100 330 2 2 3 19 5 25 25 4 10 10 5 1 5 14 100 330 Note The maximum motor cable length stated applies to using a shielded...

Page 48: ...55 185 400 100 330 200 255 9 400 350 2 x 95 400 275 185 500 100 330 500 600 Volts 10 1 Phase Input 3 Phase Output kW HP Nominal Input Current Fuse Or MCB Supply Cable Size Nominal Output Current Motor...

Page 49: ...vely the drives can be operated as a single phase supply drive with 50 derating Frequency 50 60Hz 5 Variation Short Circuit Capacity All the models are suitable for use on a circuit capable of deliver...

Page 50: ...IP55 1000m 3281ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft IP66 1000m 3281ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft 11 5 3 Derating for Switching Frequency Switching Frequency Where ava...

Page 51: ...e by reducing P3 11 07 Under voltage Under voltage on DC bus This occurs routinely when power is switched off If it occurs during running check the incoming supply voltage and all connections into the...

Page 52: ...urrent levels below the normal operating condition for the application Check for mechanical breakages causing loss of load e g belt break Check motor has not become disconnected from the drive 26 Driv...

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