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Optidrive E2 Single Phase Output User Guide V3.10

 

 

www.invertekdrives.com 

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1.

 

Introduction 

1.1.

 

Important Safety Information 

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. 

 

Danger : Indicates a risk of electric shock, which, if not 
avoided, could result in damage to the equipment and 
possible injury or death. 

 

Danger : Indicates a potentially hazardous situation 
other than electrical, which if not avoided, could result 
in damage to property. 

 

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part 
of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a 
high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to 
system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only 
qualified electricians are allowed to install and maintain this product. 
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary 
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all 
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.  
Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried 
out with the Optidrive disconnected. 
Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the 
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable 
multimeter that no voltage is present on any drive power terminals prior to commencing any work. 
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off 
the supply. 
Ensure correct earthing connections and cable selection as per defined by local legislation or codes.  The drive may have a leakage 
current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which 
normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, 
according to any local legislation or codes. 
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.  

 

Within the European Union, all machinery in which this product is used must comply with Directive 2006/42/EC, Safety of 
Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical 
equipment complies with EN60204-1. 
The level of integrity offered by the Optidrive control input functions – for example stop/start, forward and maximum speed is not 
sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction 
could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed. 
The driven motor can start at power up if the enable input signal is present. 
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any 
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied. 
The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the 
motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about 
suitability for operation over the intended speed range prior to machine start up. 
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation. 
IP66 drives provide their own pollution degree 2 environments.  IP20 drives must be installed in a pollution degree 2 environment, 
mounted in a cabinet with IP54 or better. 
Optidrives are intended for indoor use only. 
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, 
dust and swarf from drilling may lead to damage. 
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the 
drive 
Relative humidity must be less than 95% (non-condensing). 
Ensure that the supply voltage, frequency and single phase input correspond to the rating of the Optidrive as delivered. 
Never connect the mains power supply to the Output terminals U, V, W. 
Do not install any type of automatic switchgear between the drive and the motor 
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees 
Ensure that all terminals are tightened to the appropriate torque setting 
Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek 
Drives Sales Partner for further assistance. 

 

 

 

Summary of Contents for ODE-2-11005-1H012-01

Page 1: ...ase Output User Guide V3 10 User Guide Single Phase Output AC Variable Speed Drive for PSC Shaded Pole Single Phase Motors 0 37 1 1kW 0 5 1 5HP IP20 Open IP66 Nema 4X Enclosed Units Installation and O...

Page 2: ...gs out of the box 1 Connect a START STOP switch from Terminal 1 to 2 Close the contact START enable the drive Open the contact STOP the drive 2 Connect a 10k potentiometer on terminal 5 6 7 to vary th...

Page 3: ...h is set to the REV position set parameter value in P 15 Check page 15 for configuring the FWD REV switch for Local Remote Hand off Auto applications Local Power Isolator with Lock off provision Fuses...

Page 4: ...motor switching frequency motor cable lengths and installation methods adopted Note For shielded motor cable lengths greater than 100m and up to 200m an output dv dt filter must be used please refer t...

Page 5: ...Wiring 13 4 7 Connection Diagram IP20 Open IP66 Nema 4X Non Switched Units 14 4 8 Connection Diagram IP66 Nema 4X Switched Units 14 4 9 Using the REV 0 FWD Selector Switch Switched Version Only 15 4...

Page 6: ...Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used mu...

Page 7: ...0 1 Phase Input kW Model Number kW HP Model Number HP Output Current A Frame Size With Filter Without Filter With Filter Without Filter ODE 2 12037 1KB12 01 ODE 2 12037 1K012 01 0 37 ODE 2 12005 1HB12...

Page 8: ...162 6 38 5 0 20 123 4 84 82 3 23 50 1 97 5 5 0 22 10 0 39 1 2 2 2 221 8 70 207 8 15 137 5 39 209 8 23 5 3 0 21 150 5 91 109 4 29 63 2 48 5 5 0 22 10 0 39 1 7 3 8 Mounting Bolts All Frame Sizes 4 x M4...

Page 9: ...s 1 Nm 8 85 lb in 3 7 Guidelines for mounting IP66 Units Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 9 1 The...

Page 10: ...pe For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC Not intended for rigid conduit system Power Isolator Lock Off On the switched...

Page 11: ...t 3 11 1 IP66 Nema 4X Switched Unit 3 11 2 IP66 Nema 4X Non Switched Unit Drive LED Display Keypad Local Speed Potentiometer A REV 0 FWD Selector Switch B Local Power Isolator Removable Cover Control...

Page 12: ...must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Ground Fault Monit...

Page 13: ...operation with a variable speed drive then there is no preventative measures required however if the quality of insulation is unknown then the motor manufacturer should be consulted and preventative m...

Page 14: ...2 Default No Function 4 Digital Input 3 Default Analog Preset Speed 5 10 Volt Output 6 Analog Input 1 Default 0 10 Volt 7 0 Volt 8 Analog Output Default 0 10 Volts 9 0 Volt 10 Relay Output Default Dri...

Page 15: ...I Control 5 1 In Speed Control the speed is controlled from the Local POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control 5 0 2 4 5 8 12 In Preset Spee...

Page 16: ...will show 4 Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz with the potentiometer...

Page 17: ...et the Boost Period Duration P 33 to the maximum allowed value of 150 seconds 5 Start the drive and display the motor current press the Navigate button until the display shows x x where x is the motor...

Page 18: ...en set to the default value of zero all speed related parameters are displayed in Hz and the slip compensation for the motor is disabled Entering the value from the motor nameplate enables the slip co...

Page 19: ...pm P 22 Preset Frequency Speed 3 P 02 P 01 0 0 Hz Rpm P 23 Preset Frequency Speed 4 P 02 P 01 0 0 Hz Rpm Preset Speeds Frequencies selected by digital inputs depending on the setting of P 15 If P 10 0...

Page 20: ...a 0 10V signal and the scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum frequency speed P 01 P 36 Serial Communications Configuration See Below This parameter...

Page 21: ...nce between the setpoint and feedback for which the drive will remain in Standby Mode This allows the drive to ignore small feedback errors and remain in Standby mode until the feedback drops sufficie...

Page 22: ...uency This value maybe lower than the selected frequency in P 17 if the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain op...

Page 23: ...ence Connect external motor thermistor PTC type or similar to digital input 3 7 Open Stop disable Closed Run enable Open Run Closed Fast Stop External trip input Open Trip Closed Run Analog input 1 re...

Page 24: ...orward Run Open Run Closed Fast Stop External trip input Open Trip Closed Run Open Keypad speed ref 24V Preset speed 1 Close digital input 3 to carry out a fast stop P 24 provided P 05 0 Example Wirin...

Page 25: ...Run Enable Run Enable Run Enable PI Preset Speed 1 PI Local Hand PI Preset Speed 1 PI Feedback PI Feedback External Trip 10 Volt Local Hand Ref PI Feedback 0 Volt 0 Volt 0 Volt Remote closed loop PI f...

Page 26: ...ress 2 Bytes Register Address 2 Bytes No Of Registers 2 Bytes 2 nd Register Value 2 Bytes Value 2 Bytes Register Value 2 Bytes CRC Checksum 2 Bytes Etc CRC Checksum 2 Bytes CRC Checksum 2 Bytes CRC Ch...

Page 27: ...s for 230 Volt rated units 10 variation allowed 240 Volt RMS Maximum Imbalance Maximum 3 voltage variation between phase phase voltages allowed All Optidrive E2 units have phase imbalance monitoring A...

Page 28: ...eration time reduce load inertia or add further brake resistors in parallel Ensure minimum resistance values form the rating tables are observed Internal power stage fault Check wiring to motor look f...

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