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ITABAR Flow Sensor  Type  

IBF 

 Operating 

Manual 

 

1. 

Principle of flow measuring with 

ITABAR-Flow-Sensor 

 

If there will be insert a sensor rounded on the face in 
a parallel stream with velocity w, damming up of the 
fluid will be the result. In the middle of this area are 
streamlines, called damming up streamlines, which 
will be vertical to the sensor. Velocity of the flow 
becomes approximately zero at this significant point. 
Everytime damming up streamlines are laminar. In 
this case flow measurement can be handle very easy 
(no friction): 
Using the term of Bernoulli, you can calculate: 

 

 

p

ges

 = p

stat 

+ ½ w². 

 

With the patented profil of the ITABAR-Flow-
Sensor you can measure the total pressure p

ges

 

upstreams and the static pressure p

stat

  downstreams. 

The difference between static and total pressure is: 

 

 

w = (2/

ρ

 p

dyn

)

½

.

 

By knowing the innerside pipe diameter it applies to 
the term of continuity: 

 

 V 

 w A. 

 

Using a proportional factor, called correction factor 
k, you can calculate in accordance with the 
following formula: 

 

 

V = k w A  

or 

 m = k 

ρ

 w A. 

 

This correction factor k is a value only depending on 
the ITABAR-Flow-Sensor-Profil. This value had 
been find out by INTRA-AUTOMATION empiri-
cally. 

 

2. Product 

Description 

We congratulate you on your purchase of an 
ITABAR Flow Sensor type IBR. 
When installed properly, the ITABAR sensor offers 
an array of advantages over other measurement 
systems with respect to its accuracy, pressure loss, 
and installation. The following guide line is 
designed to help you with the sensor installation and 
operation. 

 

3. Operating 

Conditions

 

ITABAR Flow sensors type IBF can be used under 
the following conditions: 
•  Operating pressure:   max. 320 bar 
•  Operating temperature: -50°C to +1000°C 
•    Nominal Pipe Diameters: DN 40 to DN 12000 

 

The sensor material and the mounting hardware can 
be specially selected to accommodate spezial 
operating conditions. (e.g. corrosive media or 
extreme temperatures). 

 

 

 

4. 

Pre- Installation Checks 

Before installation, make sure that all of the 
following parts are included in the sensor kit: 
-  ITABAR sensor, type IBF 
-  Mounting flange with weld stud 
-  Gasket for mounting flange 
-  Bolts and nuts 
-  Sensor end support, closed or with sealing plug 

(for IBF-21, 26, 36 and IBF-66 only) 

-  Instrument valve assembly (if ordered) 

 

Compare the specifications on the type identification 
plate on the sensor with your order form. 
The identification plate contains the following in-
formation: 
• Serial 

number 

• Type 

name 

•  Pipe inside diameter 
•  TAG number  
 

(Measuring location number - if furnished) 

• Material 
• Flow 

range  

 

ATTENTION! 

You must make sure that the pipe inside diameter 
given on the identification plate matches your pipe 
diameter. 

 

5. 

General Installation Notes 

In order to obtain optimal measurement results, 
follow the notes concerning the installation of the 
ITABAR sensor given below. 

 

5.1  Determination of Pipe Arrangement 

For design reasons, the pipe arrangement at the 
installation location has to be known before the sen-
sor is manufactured.  
On sensors for horizontal pipe arrangements the 
instrument connections are placed in-line with the 
flow direction. (see figure 1) 
For vertical pipe arrangements, the connecting studs 
for the measurement of the differential pressure are 
arranged at 90°C angle to the flow direction. (see 
figure 2) 
 
 
 
 
 
 
 
 
 
 
 

Differential Pressure Tap

Fig. 1:  Horizontal pipe run 
 
 
 
 
 

Summary of Contents for Itabar IBF

Page 1: ...Installation of the ITABAR Sensor 6 7 Installation of the Attachments and the Dp transmitter 8 8 Measurement Start Up 9 9 Preventive Maintenance 9 10 Trouble Shooting 9 INTRA AUTOMATION GmbH Me und R...

Page 2: ...ns ITABAR Flow sensors type IBF can be used under the following conditions Operating pressure max 320 bar Operating temperature 50 C to 1000 C Nominal Pipe Diameters DN 40 to DN 12000 The sensor mater...

Page 3: ...low measurements of liquids the ITABAR sensor must be installed in the lower half of the pipe circumference the connections to the instruments have to be located below the pipe axis This way gas or ai...

Page 4: ...hysical principles Its design incorporates no moving parts which are subject to wear Fig 6 The sensor is not affected by being slightly out of alignment The influence on the accuracy of the measuremen...

Page 5: ...ion of the most advantageous installation location As a general rule regulating valves throttle valves and gate type valves should be installed behind the sensor NOTE If the recommended straight pipe...

Page 6: ...flow direction Tighten the bolts and nuts Note On flanges with eight bolt holes the welding stud must be welded on so that the bolt holes in the flange form an angle of 22 5 with the pipe axis see Fi...

Page 7: ...m diameter into the pipe The subsequent Stepps correspond to the installation of the ITABAR sensor type IBF 21 Oberserve the H dimension during the welding see also Fig 9 6 7 Installation of Type IBF...

Page 8: ...pressure transmitter should always be installed above the ITABAR sensor in order to avoid measurement degradation due to condensation and presence of solid particles see Fig 14 Fig 14 7 3 ITABAR senso...

Page 9: ...ng errors occur they may possibly be corrected quite easily error No differential pressure indication Correction Check whether all instrument valves to the p transmitter are opened Check the alignment...

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