Intimidator GC1K S1 Ownersmanual Download

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PERIODIC MAINTENANCE

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Summary of Contents for GC1K S1

Page 1: ...UTVRevised OWNER S MANUAL QWLPLGDWRU FF DV 2018...

Page 2: ...________________ Purchasing Date ____________________________ Type _____________________________________ Pin Number _______________________________ Special Notice _____________________________ Key Num...

Page 3: ...ge 15 Features Controls and Operation Pages 16 31 New Vehicle Break in Page 32 Service and Maintenance Pages 33 69 Storing and Maintaining Appearance Pages 70 71 Transporting your Intimidator Page 72...

Page 4: ...A Danger indicates a hazardous situation that if not avoided may result in serious injury or death WARNING A Warning indicates a situation that if not avoided may result in property damage Notice A N...

Page 5: ...o your part to prevent Injuries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let people drive or ride after using alcohol or drugs...

Page 6: ...nd have hands on steering wheel or handhold s where equipped Stay completely inside the vehicle Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your...

Page 7: ...ressure to pressures stated on tire pressure label Page 8 Secure cargo so that it will not shift which will affect handling or cause the cargo to strike occupants Keep cargo weight centered in the bed...

Page 8: ...ad Front 27x10R14 750 18 10 Loaded Rear 27x12R14 1275 22 10 Front 27x10R14 12 Unloaded Rear 27x12R14 1000 12 Vehicle Size Load Air Top Speed Rating Max Position Rating lb Front 2 x10 R14 Pressure psi...

Page 9: ...ervice and contact the ROPS manufacturer for assistance Certain conditions will absolutely render the ROPS unusable examples are Permanent deformation or twisting Missing damaged or loose mounting har...

Page 10: ...r specification hardware before placing the ROPS back in service Properly maintained seatbelts are essential to compliment the operator crush protection designed into the ROPS All seatbelt and or seat...

Page 11: ...elmet and eye protection Reduce speed and use extra caution while carrying passengers Avoid sharp turns or turns while applying heavy throttle Operate slowly in reverse avoid sharp turns or sudden bra...

Page 12: ...rce of flames or sparks Gasoline is very flammable Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting Exhaust system components are very h...

Page 13: ...follow turning procedures for turning Never turn abruptly or at sharp angles Never turn at high speeds Never abruptly accelerate while turning Jumps and Stunts Attempting wheelies jumps and other stu...

Page 14: ...the safety labels Equipment Modifications We strongly recommend that consumers do not install any after market equipment that may increase the speed or power of the vehicle or make any other modificat...

Page 15: ...helmet that meets or exceeds established DOT U S Department of Transportation safety standards Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Always wear shatterproof gog...

Page 16: ...ch there are a high range of numbers It is highly recommended that you obtain additional copies of your key If all keys are lost a replacement ignition switch must be installed 6WDUWLQJ WKH QWLPLGDWRU...

Page 17: ...WR WKH KRPH VFUHHQ LVSOD HG RQ WKH VFUHHQ DUH WKH IROORZLQJ 530 03 XHO HYHO 3HUFHQWDJH UHPDLQLQJ XUUHQW HDU DWHU 7HPSHUDWXUH DWWHU 9ROWDJH OXHWRRWK DFFHVV RQO KHFN QJLQH DXOW LJKW 6HDW HOW XVH XUUHQW...

Page 18: ...HDGOLJKW 3UHVV WKH VZLWFK GRZQ WR WXUQ RQ WKH ORZ EHDP OLJKWV 3UHVV WKH VZLWFK XS WR WXUQ RQ KLJK EHDP OLJKWV 7KH PLGGOH SRVLWLRQ RI WKH VZLWFK LV RII Dash Lights OO RI RXU ZDUQLQJV DQG OLJKWV FDQ EH...

Page 19: ...tch so that the switch light is off In some situations the front differential may remain locked after turning the 4wd switch off If this occurs you may continue to notice increased steering effort and...

Page 20: ...f the rocker switch Quickly release the switch when the bed is down or the actuator starts to make the same clicking sound ELECTRICAL RXEOH 86 3RUW 7KH GRXEOH 86 3RUW LV ORFDWHG RQ WKH GULYHU V VLGH Q...

Page 21: ...dealer annually inspect lubricate adjust or replace the shifter cable Your Intimidator is equipped with a Park gear in the gearbox While your vehicle is in Park with the ignition off both rear wheels...

Page 22: ...death Always avoid operating in a manner that could result in vehicle rollover Do not grab or hold ROPS while vehicle is moving If a rollover occurs holding to the roll cage could crush your hand Mod...

Page 23: ...GRRUV increases the risk of serious injury or death in the event of an accident or overturn They must be used by both operator and passengers at all times Make sure all latches are secure before opera...

Page 24: ...ntimidator is equipped with a gear selection icon shown on the instrument clusters digital display The brake pedal must be applied in order to start the vehicle and should be applied while shifting Yo...

Page 25: ...f the vehicle When determining the weight you are adding to the vehicle include the weight of the operator passenger accessories cargo loads and the load on the trailer tongue The combined weight of t...

Page 26: ...ded to full weight capacity it may be difficult to dump Use extreme caution To use the cargo dump box 1 Select a level site to dump the cargo box Do not attempt to dump or unload the vehicle while par...

Page 27: ...he middle of the tailgate then pull The tailgate is supported by WDLOJDWH FDEOHV Do not remove the FDEOHV DANGER To avoid personal injury do not sit or stand on the tailgate Do not place fingers or ha...

Page 28: ...n 10 MPH when hauling or towing loads on a level surface 4 Vehicle speed should never exceed 5 MPH when hauling or towing loads on uneven surfaces rough terrain cornering or while ascending or descend...

Page 29: ...t Tongue Weight Tongue Weight Speed on level Speed on level ground on 15 degree grade ground 15 degree grade QWLPLGDWRU 6 2 00 lbs 1 000 lbs 300 lbs 200 lbs 10 mph 16 kph 5 mph 8 kph QWLPLGDWRU 6 QWLP...

Page 30: ...ve multiple mounting positions to further adjust the stiffness of the ride by changing the angle in which the shocks are mounted With heavy loads the shocks should be mounted in a near vertical positi...

Page 31: ...and stabilized Gasoline blend differs from season to season for the best seasonal engine performance To prevent engine performance troubles such as vapor lock or hard starting use gasoline within the...

Page 32: ...DYRLGHG PLOHV RU KRXUV YRLG SURORQJHG RSHUDWLRQ DERYH WKURWWOH 9DU WKH VSHHG RI WKH U79 UHJXODUO R QRW RSHUDWH LW DW RQH VHW WKURWWOH SRVLWLRQ PLOHV RU KRXUV YRLG SURORQJHG RSHUDWLRQ DERYH WKURWWOH 5H...

Page 33: ...certified Intimidator dealer Maintenance intervals in the following chart pages 36 37 are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles...

Page 34: ...cc 45 6cu in Oil Capacity refill 1 9L 2 0quarts Oil Type Intimidator SYN 5W 40 Spark Plug Gap 0 7 mm 0 3 in Maximum Angle of Operation full oil level degrees DFWRU ILOOHG ZLWK DQG UHFRPPHQG XVLQJ WKL...

Page 35: ...DW KLJK VSHHG DQG DIWHU WKH HQJLQH KDV DFFXPXODWHG D KLJKHU PLOHDJH 3UHYHQWDWLYH PDLQWHQDQFH D JQLWLRQ V VWHP SHUIRUP PDLQWHQDQFH DQG FKHFN ZKHQ FRQWLQXRXV DEQRUPDO LJQLWLRQ PLVILUH DIWHU EXUQ RU RYHU...

Page 36: ...t hoses Pre Ride Inspect Made adjustments or replace as needed Coolant level Pre Ride Brake fluid level Pre Ride Brake system Throttle pedal travel Pre Ride Fuel and oil level Pre Ride Steering Pre Ri...

Page 37: ...Months Inspect and clean Replace as needed Change engine oil and filter initial break in only 25 hr Change engine oil and filter Battery 25 hr 3 Months Check terminals and water level Transmission ge...

Page 38: ...2 Months Inspect Replace if needed Check valve clearance 150 hr 12 Months Check clearance Adjust if necessary Fuel system 250 hr 24 Months Check for leaks Change fuel filter Replace engine coolant 250...

Page 39: ...VT Clutch 350 hr 36 Months Inspect clean replace worn parts Wheel bearings 350 hr 36 Months Inspect replace as needed Toe adjustment 350 hr 36 Months Inspect adjust as needed ITEM MAINTENANCE INTERVAL...

Page 40: ...LV 18 ml Rear Differential Oil Shell Spirax S4 AX 80w90 550 ml Transmission 9DOYROLQH Gearbox Oil 6 1 Fuse and Relay Fuses DQG UHOD V can be found in a fuse block under the front hood The main fuse lo...

Page 41: ...hort Circuit Ground Open Circuit 4 P0000 No DTC 5 P0031 Sensor heater diagnosis 0 Short Circuit Ground Open Circuit 6 P0032 Sensor heater diagnosis 0 Short Circuit Battery 7 P0107 MAP sensor diagnosis...

Page 42: ...it 14 P0119 Coolant temperature intermittent diagnosis failure 15 P0121 TPS position sensor adaptation diagnosis out of range 16 P0122 Throttle Position Sensor 1 Short Circuit Ground Open Circuit 17 P...

Page 43: ...gine over speed detection diagnosis 25 P0231 Electric fuel pump diagnosis Short Circuit Ground Open Circuit 26 P0232 Electric fuel pump diagnosis Short Circuit Battery 27 P0261 Injection valve diagnos...

Page 44: ...sis 34 P0371 Crankshaft sensor diagnosis 35 P0373 Crankshaft sensor diagnosis 36 P0462 FUEL sensor diagnosis Short Circuit Ground 37 P0463 FUEL sensor diagnosis Short Circuit Battery Open Circuit 38 P...

Page 45: ...cuit Battery 45 P0609 Reference voltage diagnosis Short Circuit Ground Open Circuit 46 P0615 Starter 1 diagnosis Open Circuit 47 P0616 Starter 1 diagnosis Short Circuit Ground 48 P0617 Starter 1 diagn...

Page 46: ...en Circuit 54 P1508 Stepper motor diagnosis Short Circuit Ground Open Circuit 55 P1509 Stepper motor diagnosis Short Circuit Battery 56 P1615 Starter 2 diagnosis Open Circuit 57 P1616 Starter 2 diagno...

Page 47: ...ins to rise Monitor the oil level and if it continues to rise discontinue use and determine the cause or see your dealer Oil Check The oil dipstick and fill tube is located on the VLGH of the engine Q...

Page 48: ...DQNFDVH 1RWH 2LO FRQGLWLRQ JLYHV LQIRUPDWLRQ DERXW WKH HQJLQH FRQGLWLRQ OHDQ WKH PDJQHWLF GUDLQ SOXJ 3UHVHQFH RI GHEULV FRXOG EH DQ LQGLFDWLRQ RI IDLOXUH LQVLGH WKH HQJLQH KHFN HQJLQH WR FRUUHFW WKH S...

Page 49: ...ark plug for color WARNING A HOT EXHAUST SYSTEM AND ENGINE CAN CAUSE BURNS 1 Remove the seat Remove the spark plug cap 2 Remove the plug by rotating it counterclockwise 3 Reverse the procedure for spa...

Page 50: ...mponents Driving through tall grass or leaves can cause debris to build up on the engine fan not allowing the engine to cool properly Always frequently check to be sure the engine fan is free from any...

Page 51: ...nsists of 50 antifreeze and 50 distilled water Do not dilute premixed antifreeze with water Keep the overflow bottle filled to the recommended level Radiator and Cooling Fan Always keep the radiator s...

Page 52: ...cked and adjusted when the piston is at TOP DEAD_CENTER TDC on the compression stroke 5HPRYH WRS FRYHU DQG DLU FOHDQHU 5HPRYH F OLQGHU KHDG FRYHU 7XUQ FDPVKDIW EROW LQ GLUHFWLRQ DQG OHW WKH SULQWLQJ P...

Page 53: ...Maintenance Chart Service the air filter more frequently if the vehicle is operated in wet conditions dusty conditions or if the vehicle is operated at high throttle for extended periods Changing the...

Page 54: ...LQVWDOO WKH EUHDWK KRVH DQG UHLQVWDOO WKH ILOO SOXJ Check for leaks Transmission Gearbox Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginn...

Page 55: ...cket on top of the skid plate on the passenger side of the gearbox 2 Depending on which way the shifter needs to be adjusted loosen one of the jam nuts and then tighten the other jam nut until they bo...

Page 56: ...in Park 3 Remove the fill plug Check the oil level 4 Add the recommended oil as needed 5 Reinstall the fill plug Differential Oil Change On the front differential the drain plug is located on the bott...

Page 57: ...nts of the CVT system Doing so may reduce its strength so that a failure may occur at high speeds The CVT system has been precision balanced Any modification will cause the system to be out of balance...

Page 58: ...s in P Park 2 Remove the seat 3 Remove CVT cover 4 Remove all debris wrapped in and around the CVT system and air duct passage 5 Check for signs of damage to seals on the transmission and engine See y...

Page 59: ...GRHV QRW FRYHU YHKLFOHV VXEPHUJHG LQ ZDWHU RYHU WKH IORRU ERDUG I RXU YHKLFOH GRHV EHFRPH VXEPHUJHG DERYH WKH HQJLQH WKRURXJK LQVSHFWLRQ LV QHFHVVDU DQG LW LV UHFRPPHQGHG WR WDNH WKH YHKLFOH WR RXU GH...

Page 60: ...adjust if necessary Throttle Pedal Play Inspection Put the gearshift level in the Park position Start the engine Measure the distance the throttle pedal moves before the engine begins to pick up speed...

Page 61: ...careful not to make contact with your eyes or skin If you get battery acid on your skin wash it off immediately with water If you get battery acid in your eyes flush it out immediately with water and...

Page 62: ...50 75 12 0 12 5 volts Needs a charge 5 11 hours 25 50 11 5 12 0 volts Needs a charge 12 hours 0 25 11 5 volts or less Needs a charge with desolating charger See dealer Jump Starting If your vehicle s...

Page 63: ...use for a period of three months or more disconnect negative battery cable from battery after ensuring the battery is fully charged A Battery Tender can be left connected during the storage period and...

Page 64: ...luid Inspect the level of the brake fluid before each operation Always keep the fluid level between the minimum and maximum fill line on the reservoir Change the brake fluid either every two years any...

Page 65: ...ety the brake must be applied to start the Intimidator The brake pressure switch is located on the master cylinder as shown in the picture below Picture 1 Brake pressure switch pictured Brake Inspecti...

Page 66: ...is also very important to have tires of the same type and height on all axles and at the same inflation pressure on each axle DANGER Installation of non standard tires use of oversized tires or use o...

Page 67: ...drive straight forward for 30 feet This is easiest done by driving on a painted line next to a wall or next to any other straight object 2 Stop the vehicle Place the transmission in P Park 3 Remove t...

Page 68: ...the unit and turn back on Once light is lit and staying on touch the dark purple wire 6 times in a row to a ground After the 6 times turn unit off and turn back on Codes should be cleared with the un...

Page 69: ...GLVWDQFH EHWZHHQ FHQWHUOLQH WR FHQWHUOLQH EHKLQG UHDU WKH WLUHV DW KXE KHLJKW URQW GLVWDQFH VKRXOG EH LQFKHV WR LQFKHV VKRUWHU WKDQ UHDU GLVWDQFH I QRW DGMXVW WLH URG OHQJWK NOTICE Installing unautho...

Page 70: ...ive soap and water NOTICE Mud can stain the vehicles seat and plastic Immediately wash mud off vehicle with mild soap and water Tips Avoid the use of harsh cleaners as they can scratch the finish Use...

Page 71: ...re it where it will not be exposed to direct sunlight moisture or freezing temperatures See pages 63 65 for further information Tie a plastic bag over the exhaust pipe CVT intake and CVT exhaust to pr...

Page 72: ...sion in Park AND secure the vehicle to the trailer by tying the frame of the Intimidator to the trailer with suitable straps or chains Do not attach a strap or chain to the suspension arms ACCESSORIES...

Page 73: ...t Driven Automatic CVT Low Hi Neutral Reverse Park Drive System 2WD Electronic 4WD Selection Cooling LTXLG RROHG Starting Electric Start 0D RUVHSRZHU Fuel Type 87 Octane Gasoline 10 Ethanol Max 5HFRPP...

Page 74: ...RROHG Final Drive Shaft Driven Automatic CVT Low Hi Neutral Reverse Park Drive System 2WD Electronic 4WD Selection Cooling LTXLG RROHG Starting Electric Start 0D RUVHSRZHU Fuel Type 87 Octane Gasoline...

Page 75: ...itch 2 Receiver Standard 6KRFNV 6WDJH Displacement cc LTXLG RROHG Final Drive Shaft Driven Automatic CVT Low Hi Neutral Reverse Park Drive System 2WD Electronic 4WD Selection Cooling LTXLG RROHG Start...

Page 76: ...viscosity is wrong Battery becomes weak and the engine does not turn over quick enough Brake pedal is not engaged Parking Brake safety switch Brake pressure switch has malfunctioned Fuse is blown Bat...

Page 77: ...rge the battery In cold weather always remove the battery from the engine charge and store it indoors Install it on the machine only when the machine is going to be used Apply pressure to the brake wh...

Page 78: ...gine overheats Engine diagnostic light comes on Engine will not idle Difficult to shift Cause Spark plug defective Engine just started and had not warmed up Engine is cold High tension cord defective...

Page 79: ...oil Mud acts as an insulator Clean engine Remove all trash and mud Consult your authorized dealer Adjust the spark plug gap or replace it Allow time for engine to warm before driving Consult your aut...

Page 80: ...heat up Battery electrolyte Cause Battery overused until lights are dim Battery has not been recharged Poor terminal connection Battery life expired Insufficient charging Battery was used with an ins...

Page 81: ...y Clean the terminal and tighten securely Replace battery Consult your authorized dealer Preventive Measure Charge battery properly Keep the terminal clean and tight Apply grease and treat with anti c...

Page 82: ...PAGE 82...

Page 83: ...gasoline model This limited warranty is non transferable to a 2nd party and will be subject to certain limitations 1 YEAR LIMITED BUMPER TO BUMPER WARRANTY Intimidator Inc will at its option repair or...

Page 84: ...midator provides the same warranty coverage to all motorcycle owners regardless of where the UTV is registered YOUR WARRANTY RIGHTS AND OBLIGATIONS In the United States new UTV s must be designed buil...

Page 85: ...unt of time not to exceed thirty 30 days EMISSION SYSTEM WARRANTY STATEMENT UTV As the UTV owner you should also be aware that Intimidator may deny you warranty coverage if your UTV or a part has fail...

Page 86: ...th applicable requirements during the specified time and mileage limits This warranty begins on the date the UTV is delivered to the first purchaser other than an authorized Intimidator motorcycle dea...

Page 87: ...anted part is not available within thirty 30 days or when an authorized Intimidator facility is unable to complete a repair within thirty 30 days In an emergency situation the repair of emission contr...

Page 88: ...er Reading _____________________________ Dealer Stamp __________________________________ 2nd Service Date _________________________________________ Hour Meter Reading _____________________________ Dea...

Page 89: ...______________________ 6th Service Date _________________________________________ Hour Meter Reading _____________________________ Dealer Stamp __________________________________ 7th Service Date ____...

Page 90: ...PURCHASE________________________ DEALER_________________________________ PURCHASER LAST NAME______________________________ FIRST NAME _____________________________ ADDRESS ___________________________...

Page 91: ...a careful when riding on unfamiliar terrain steep slopes or when encountering obstacles _____ I have read the above warnings and I understand that SEVERE INJURY OR DEATH can result from ignoring these...

Page 92: ...lease call an authorized Intimidator dealer for Parts Service and Warranty For a dealer locator and additional information please see us at www intimidatorUTV com Intimidator Inc 1 Bad Boy Blvd Batesv...

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