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InterTest, Inc. • 908-496-8008

MZ-5 FS™ Inspection System

EM15201 Rev A

Page

Version 1.0 • Nov 2020

NOTES:

Summary of Contents for EM15201

Page 1: ...20 Copyright 2020 InterTest Inc All rights are reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical phot...

Page 2: ...t is a registered trademark of InterTest Inc iShot Imaging is a trademark of InterTest Inc MZ5FS is a trademark of InterTest Inc SeeUV is a registered trademark of InterTest Inc VIBES is a registered...

Page 3: ...Pole Centering Rings Cable Clamps 10 Install Cable Exit Pole Termination 11 Setup Support Stands 13 Open the Control Unit CCU 13 Connect Camera Monitor Encoder 14 Connect Downtube Encoder If Used 15...

Page 4: ...Figure 9 Support Stands 13 Figure 10 Control Unit 13 Figure 11 Hanging of Covers 14 Figure 12 Connect Camera Power Monitor 14 Figure 13 Downtube Encoder 15 Figure 14 Down Tube Encoder Mounting 15 Fig...

Page 5: ...ranties are made as to the completeness and compliance of any test procedures which are performed using this Equipment Because this manual was designed for quick reference it is restricted in scope to...

Page 6: ...r InterTest Customer Service and Support Personnel may ask for this information in order to ensure that the user is referencing a suitable version of the manual Cautionary Symbols and Symbol Terminolo...

Page 7: ...o in a procedure Be advised that the equipment must be turned off when service work is required Never remove the top cover of the controller Electrical shock hazards exist due to high internal voltage...

Page 8: ...may move over it Never stretch or excessively bend the power cord Always insert the power cord s plug completely into the socket Failure to do so could result in a fire or an electrical shock Never us...

Page 9: ...st Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 9 Version 1 0 Nov 2020 Figure 1 Camera Poles Camera Poles Setup Install the appropriate Camera Centering Rings Figure 2 Camera Centerin...

Page 10: ...5201 Rev A Page 10 Version 1 0 Nov 2020 Attach Camera Cable Clamp Install the Camera Cable Clamp as Shown Figure 3 Camera Cable Clamp Install Pole Centering Rings Cable Clamps Install as many rings cl...

Page 11: ...Cable Exit Pole Termination Install Exit Pole Termination on the Last Pole Used See Figures 5 8 Note Be sure to twist the cable Figure 7 hold as shown prior to closing clamp or threads may be damaged...

Page 12: ...InterTest Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 12 Version 1 0 Nov 2020 Figure 7 Exit Pole Termination Installation Step 3 Figure 8 Exit Pole Termination Installation Step 4...

Page 13: ...e 13 Version 1 0 Nov 2020 Setup Support Stands Set up Support Stands adjust height as needed Make sure stands are level with each other wheels are locked Figure 9 Support Stands Open the Control Unit...

Page 14: ...ystem EM15201 Rev A Page 14 Version 1 0 Nov 2020 Figure 11 Hanging of Covers Connect Camera Monitor Encoder Note Portable monitor uses an special 3 prong adapter that plugs into the monitor Power vide...

Page 15: ...ct Downtube Encoder If Used Figure 13 Downtube Encoder Connect Downtube Encoder If Used Install in Tube Tighten Clamping Screw Figure 14 Down Tube Encoder Mounting Open Storage Drawer Get Keyboard Mou...

Page 16: ...Figure 15 Keyboard Mouse Power ON the System After connecting the Monitor Monitor on Wheels or Portable unit Turn ON Keyboard Mouse Turn ON Main Power Switch Turn ON the UPS Note Computer is set to Tu...

Page 17: ...General Settings Figure 19 a The following Screen Shots will show how to Set up the cameras lighting presets b After selecting the camera setting the COM ports etc Open the General Camera Settings ta...

Page 18: ...tion System EM15201 Rev A Page 18 Version 1 0 Nov 2020 Figure 18 Opening General Settings Tabs Refer to Figure 19 Figure 19 Opening Admin Mode 1 Double Click on Docuview 2 Settings Login will appear 3...

Page 19: ...Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 19 Version 1 0 Nov 2020 Refer to Figure 20 Figure 20 General Settings Refer to Figure 21 Figure 21 Image Video Capture File Type Refer to...

Page 20: ...on the Set Directory Button to set the save location for images videos a Current Save location is displayed to the right of the Set Directory Button b Refer to Figure 39 for NAS Drive access i Set as...

Page 21: ...dmin mode i Includes camera lighting settings Note Change view button used to switch cameras Figure 24 Camera Control Toggle Between Cameras 6 Refer to Figure 25 Camera Lighting Control a This feature...

Page 22: ...by either 1 or 3 steps based on which setting was selected b Focus i Select 1 or 3 Step Inf Far Focus 1 Clicking on Inf will Step the camera by either 1 or 3 steps based on which setting was selected...

Page 23: ...InterTest Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 23 Version 1 0 Nov 2020 Figure 27 OSD Grid Settings Figure 28 Presets...

Page 24: ...lay b Font Size Color Location c User Entered On Screen Text d Camera Rotation e Camera Horizontal Position Figure 30 On Screen Display 11 Refer to Figure 24 Capture Controls Admin Mode a Image Captur...

Page 25: ...ial order 0001 0002 etc Custom preface User defined text Adds value at end so that sequential images can be told apart Capture Controls Still Image Capture High Resolution Still Image Capture Video Re...

Page 26: ...8 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 26 Version 1 0 Nov 2020 Figure 32 Image Video Capture Camera Settings Note Defaults set at Factory Click Reset to revert to factory defaults Vid...

Page 27: ...y Settings Focus 1 3 Step Macro Close Focus by 1 or 3 steps each button Press 1 3 Step Inf Far Focus by 1 or 3 steps each button Press Front Camera Auto Focus X Zoom Slider to the Left Gain Leave at D...

Page 28: ...isplay Scale Line iv Click on the screen while holding down the left mouse button A Pencil icon will appear Click on the 1st point of the reference line v Drag the Pencil to the second point release t...

Page 29: ...n drag to the 2nd point Let go when you arrive at the second point ii Once the line is placed You can move the end points Hover over the point The cursor will change to an Arrow iii The position of th...

Page 30: ...to form the points of the angle i Once the angle is placed You can move the end points Hover over the point The cursor will change to an Arrow ii The position of the line can be altered Hover over th...

Page 31: ...ng the left mouse button down i A Circle will appear on the screen ii Move the mouse to change the size of the circle iii Of the two dots that appear with the circle The center one allows you to move...

Page 32: ...n i A Rectangle will appear on the screen ii Move the cursor over a side of the rectangle It will change to a double arrow You can now change the size of that side of the rectangle iii Place the curso...

Page 33: ...InterTest Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 33 Version 1 0 Nov 2020 Forward Camera Focus Adjustment Figure 38 Forward Camera Focus Adjustment...

Page 34: ...n either be opened from 1 Windows Explorer Drive will appear as Data with a network address such as 169 254 XX X a Double click to open 2 Opening the Buffalo NAS Navigator a Once open a NAS Navigator...

Page 35: ...aminations c 13 MP 4192 x 3104 pixels 4K type still image capture down tube and side views d 90 DOV side view i Wide field right angle 53 HFOV 1 2 1 x 1 2 for 105 mm tube 2 2 4 x 1 3 for 120 mm tube 3...

Page 36: ...or on encoder input ii Rotation position of side view based on pendulum encoder within head iii Rotation position based on output from MPI bench or manual entry iv Manual entry of other data such a pa...

Page 37: ...optional i Pole and center conductor handling system ii Festoon apparatus to manage cable c Rugged cable anaconda sheath overall length from head to control unit nominal 80 overall length measured fro...

Page 38: ...008 MZ 5 FS Inspection System EM15201 Rev A Page 38 Version 1 0 Nov 2020 Chapter 6 Components and Part Catalog The following is a list of components and parts that may be purchased as replacements or...

Page 39: ...FS Inspection System EM15201 Rev A Page 39 Version 1 0 Nov 2020 EM Number Description Reference Image EM15201 MZ 5 FS Inspection System EM62097 DELL 4K MONITOR 42 5 EM17062 LILLIPUT BM280 4K 28 BIG FI...

Page 40: ...EM166178 EM166176 EM166174 EM166172 EM166170 EM166164 MZ 5 FS EXTENSION POLE SET 1ST POLE ASSY 2ND POLE ASSY 3RD POLE ASSY 4TH POLE ASSY 5TH POLE ASSY 6TH POLE ASSY 7TH POLE ASSY 8TH POLE ASSY 9TH PO...

Page 41: ...8008 MZ 5 FS Inspection System EM15201 Rev A Page 41 Version 1 0 Nov 2020 EM Number Description Reference Image EM1608175 CABLE CLIPS EM1608169 CABLE ANCHOR EM1608176 CABLE EXIT POLE TERMINATION EM15...

Page 42: ...umber Description Reference Image EM62783 HDMI 2 0 Hi Speed Cable M to M 15ft 5m Commercially purchased StarTech com Premium Certified High Speed Part HDMM5MP EM63124 Bluetooth Mouse Commercially Purc...

Page 43: ...MPH 900 OCUM Page 43 Version 2 0 October 2009 Chapter 7 Service and Maintenance Records Product MZ 5 FS Inspection System Serial Number Date of Purchase Date Service Performed...

Page 44: ...InterTest Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 44 Version 1 0 Nov 2020 NOTES NOTES...

Page 45: ...InterTest Inc 908 496 8008 MZ 5 FS Inspection System EM15201 Rev A Page 45 Version 1 0 Nov 2020...

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