background image

24

440 04 6000 00

Specifications  subject to change without notice.

 

11

 NO 

PRE

V

IO

US 

CODE

 

 Sto

re

d

 c

o

d

e

a

re

 

eras

ed

 aft

e

r 72

 h

o

ur

s.   

Run

 s

y

st

em

 

thr

o

ug

h a 

h

e

ati

n

g or cooli

n

g c

y

cle

 to 

check

 s

y

st

em

1

2

 

BL

O

W

ER ON AF

TER PO

W

E

R UP 

 

(11

5

V

 OR

 24V

 No

rm

al o

p

e

rati

o

n.

  

Blower

 r

u

ns f

o

r 9

0

 se

c

o

n

d

s, if

 u

n

it is 

po

w

e

re

d u

p

 duri

ng 

a c

a

ll f

o

hea

t (R

-W

 

c

lo

s

ed

o

w

h

en

 (R-

W

 o

p

e

n

s

) du

ri

n

g

 the

 

blo

w

e

r on-

d

el

a

y

 p

e

ri

od.

  

1

3

 LI

M

IT 

C

IR

C

U

IT 

L

O

C

K

O

U

 Lo

c

k

o

u

occu

rs

 if 

th

e lim

it o

r flam

e

 r

o

ll

out

 is o

p

e

n

 

lo

n

g

e

r t

h

an

 3

 m

in

u

te

s

.  

C

o

n

tr

o

l w

ill

 a

u

to-

rese

t a

fte

r 3 

ho

urs

.  S

e

e c

o

d

e

 3

3

14

 IGN

IT

ION 

LOCK

OUT

 

 S

y

st

e

m

 fa

iled

 to

 

ignite

 g

a

s a

n

pr

ove

 flam

e i

n

 4 at

tem

p

ts

.  

Cont

rol w

ill

 au

to-

res

et aft

e

r 3 

h

o

u

rs.  

S

e

s

tat

u

s

 c

o

de

 34

2

1

 GAS 

HEATI

N

L

O

CKOUT 

 Tu

rn

 of

po

w

e

and

 w

a

it

 5

 m

in

u

te

s to

 r

e

tr

y

.  Ch

e

c

k

 

fo

r:

 

 

Stu

c

k

 close

d

 g

a

s v

a

lve

 r

e

la

y

 on 

con

tr

o

l.

 

 

Mis

w

ir

e o

r s

h

or

t t

o

 g

a

s v

a

lve 

w

ire

2

2

 ABNOR

M

A

L

 FL

A

M

E

-PROV

IN

S

IGN

AL

 

F

lam

e is

 p

rov

ed 

while 

gas

 va

lv

e is 

de

-

ene

rgi

zed.

  

Indu

cer

 w

ill

 r

u

until

 fa

ult is 

clea

re

d

.  C

h

eck

 fo

r:

 

 

S

tuc

k

 ope

n

 or l

e

ak

y

 ga

s

 v

a

lv

e.

 

23

 

PRE

S

SURE S

W

IT

CH DI

D N

O

T

 OPEN 

 

Che

c

k

 fo

r:

 

Obst

ruct

ed

 pr

ess

u

re

 tu

be.

 

P

res

s

u

re

 s

w

it

c

h

 s

tuc

k

 c

los

e

d

2

4

 

SECONDAR

Y

 VOL

T

AGE

 F

U

S

E

 I

S

 O

P

EN   

Che

c

k

 fo

r:

 

 

Short

 circ

uit i

n

 se

con

d

a

ry

 v

o

lta

g

(2

4V)

 

w

iring

 incl

udin

g t

h

e

rm

o

sta

t le

ads

.  

Discon

n

ec

t th

erm

o

sta

t lea

d

s t

o

 is

olat

shor

t cir

c

uit.

 

31

 

LP

S

 or

 HP

S

 P

R

E

S

S

U

R

E

 S

W

IT

CH

 DID

 

NOT

 CLOSE 

OR REOPENE

D

 

 If 

o

p

e

n

duri

ng blo

w

er on

-d

ela

y

 pe

rio

d

bl

o

w

e

r w

ill

 

com

e

 o

n

 f

o

r t

h

e

 se

le

cte

d

 b

lo

w

e

off-

del

a

y

.  

  

 

Che

c

k

 fo

r:

 

 

- P

rop

er 

v

e

n

s

iz

in

g

A

ir leak

 b

e

tw

e

e

n

 vesti

b

ul

e a

n

d

 blo

w

er

 

com

p

a

rtm

ent

Lo

w

 i

n

let 

ga

s p

ress

u

re

 (if

 L

G

P

S

 us

ed)

.

 

- Discon

n

ec

te

d

 o

o

b

str

u

ct

ed 

pr

essu

re

 

tubi

ng.

 

D

e

fe

ct

iv

e

 o

r mi

s

w

ir

ed

 pr

e

s

su

re

 sw

it

c

hes

 

- Ex

c

e

ssiv

w

in

d

  

P

lug

ge

d

 c

o

nd

en

s

a

te

 d

ra

in

 

-   

W

a

te

r in 

ve

nt pi

pin

g

, p

o

ssi

ble s

a

g

g

in

g

 

    pi

pe

 

- Restri

cte

d

 ve

nt.

 

- Defec

tive 

In

d

u

c

e

m

o

to

r.

 

Lo

w

 i

n

d

u

ce

r vo

lt

a

g

(11

5

 VAC)

 

3

3

 LI

M

IT 

C

IR

C

U

IT 

F

A

U

L

 I

n

dica

te

s th

e

 

lim

it, flam

e r

o

llo

u

t is 

op

en.

  B

lo

w

er 

w

ill

 r

u

for 4 

m

in. or un

til 

o

p

en

 s

w

itc

h

 r

e

m

a

k

e

which

e

ve

r is l

o

ng

er

.  

If

 o

p

en

 lon

g

e

r t

h

a

n

 3

 

mi

n

, c

o

de

 ch

an

ge

s

 to

 l

o

c

k

o

u

t #7

.  

If

 ope

n

 

less t

h

an

 3

 m

in

. st

atu

s

 co

de 

#4 

con

tin

u

e

to

 fla

s

until

 b

lo

w

er

 sh

uts 

off.

  F

lam

roll

o

u

t s

w

it

ch 

re

qui

res m

a

nu

al r

e

se

t.  

Che

c

k

 fo

r:

 

 

-  

Loo

s

e blo

w

er

 whe

e

l.

 

-

 

Defec

tive s

w

itch

 o

co

nn

ectio

n

s.

 

-

 

Dirt

y

 filt

er

 o

r r

e

str

ic

te

d

 d

u

ct s

y

ste

m

.  

-

   

Im

p

ro

p

er

 g

a

s in

put

 a

d

justm

e

nt.

 

-

   

Im

p

ro

p

er

 lim

it s

w

itc

h

 o

r n

o

 g

a

sk

et unless

noted on switch.

 

34

 IGN

IT

ION 

P

R

OV

IN

F

A

IL

URE 

 If

 f

la

m

e

 

is not

 se

nse

d

 d

u

ri

ng 

the

 tri

a

l f

o

r i

g

niti

on

 

peri

od,

 th

c

o

nt

rol w

ill

 re

pe

at 

th

ig

niti

o

n

 

seq

u

en

ce 

3 m

o

re

 tim

e

s

 b

e

fo

re l

o

ck

out 

#14

 

occu

rs.  

If fl

am

e si

gnal

 is los

t d

u

ri

ng t

h

e

 

blo

w

e

on-

d

el

a

y

 p

e

ri

od,

 blo

w

er

 w

ill

 c

o

m

e

 

on f

o

the

 sel

e

ct

ed 

blo

w

er 

off

-del

a

y

 

Check

 th

e f

o

llo

w

in

g it

em

s firs

t b

e

fo

re 

proc

ee

din

g

 t

o

 th

e n

e

x

t ste

p

 

Ga

s v

a

lve

 tu

rn

ed 

off.

 

- Man

u

al

 sh

ut-

o

ff 

v

a

lve

G

ree

n

/Y

e

llow

 w

ir

e

 M

U

ST b

e

 co

nn

e

c

te

to

 f

u

rn

ace

 sh

eet

 m

e

ta

l.

 

Flam

e s

e

n

s

or

 m

u

st 

not

 be

 gr

ou

nd

ed.

 

T

o

 det

e

rm

in

w

h

et

her

 th

e p

ro

b

lem

 is i

n

 

the gas

 valv

e, 

ig

nit

e

r, or

 flam

e sen

s

o

th

s

y

stem

 c

a

be 

op

er

ate

d

 in 

th

e com

p

on

ent 

test m

o

de 

to c

h

eck

 th

e i

g

nit

e

r. 

 F

irst 

rem

o

v

e

 th

e R 

the

rm

o

st

at c

o

n

n

ec

tion

 fr

om

 

th

e

 co

nt

ro

l an

d

 in

it

ia

te

 th

e

 co

mp

on

en

t te

s

seq

u

en

ce. 

 Do

es t

h

e i

g

nit

e

glo

w

 

ora

n

g

e

/w

hi

te b

y

 t

h

e en

o

th

e 15 

s

e

co

nd 

warm

-u

p peri

od

?

 

Che

ck

 co

nn

ectio

n

and

 r

e

tr

y

.  

If

 cu

rr

ent i

s

 n

ear

 t

y

pi

cal v

a

lu

(4.

0

-6

.0 nom

in

al) an

b

u

rn

er

w

ill

 not

 sta

y

 o

n

, r

epl

ace

 

cont

rol.

 

Cl

ean

 flam

e se

nso

r w

it

h

 fin

e

 st

eel wool

 

and

 r

e

che

c

k

 cu

rr

en

t.  N

o

m

ina

cur

re

n

t i

s

 

4.

0 t

o

 6.

m

ic

ro

a

m

p

s

 

Is

 cu

rre

nt 

ne

ar 

ty

pic

a

l v

a

lue

?

  

Rep

la

ce elect

ro

d

e.

  

W

ill m

a

in bur

n

er

s ig

nite 

an

d st

a

y

 on

?

 

Repla

ce f

u

rnac

e c

ont

rol.

  

Fi

x

e

d.

 

NO 

YE

S

 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

45

 CONT

ROL 

C

IRCU

IT

R

Y

 

LOCK

OUT

 A

u

to

-r

eset

 

afte

r 1

 ho

ur

 lock

out

 d

ue 

to

- Flam

ci

rcui

fail

ur

e.

 

Ga

s v

a

lve

 r

e

la

y

 s

tu

c

k

 

ope

n.

 

- Soft

w

a

re 

che

c

k

 e

rr

o

r.

 

   

Rese

t p

o

wer

 to

 cle

ar

  

  

    lock

ou

t.  R

epl

ace

  

    co

nt

ro

l if

 co

de 

re

pea

ts.

 

Unplu

g

 ig

nit

e

har

n

e

s

s f

rom

 co

nt

rol 

and

 

initiat

e

 a

n

ot

he

r c

o

m

p

on

en

t te

st 

seq

u

en

ce. 

 Ch

eck

 for 

11

5V

 b

e

tw

een

 pi

1 a

n

d NEUT

RA

L

-L

2

 o

n

 t

h

con

tr

o

l.  

W

a

115V

 pr

ese

n

t f

o

r th

e 1

5

 s

e

co

nd 

pe

riod

 

Repla

ce f

u

rnac

e c

ont

rol.

  

Check

 fo

r co

nti

n

uit

y

 i

n

 t

h

har

nes

s a

nd i

g

nit

e

r.

  Re

plac

def

ective

 com

p

on

ent

 

R

e

c

on

ne

c

t th

e

 R

 t

h

e

rmo

st

a

t l

e

ad

 a

n

d se

th

e

rm

o

sta

t to

 ca

ll 

fo

r h

e

at.

  Co

nn

ect 

voltm

e

te

r acr

o

ss gas valv

co

nn

ecti

ons

 

Doe

s

 gas

 va

lv

re

c

e

ive 24V

?

  

Does 

gas

 valv

ope

n

 a

n

d

 all

o

w g

a

s t

o

 

flo

w

?  

Do th

e m

a

in

 b

u

rn

er

s ig

nite

 

Do th

e m

a

in

 b

u

rn

er

s st

a

y

 o

n

 

A

llo

w blo

wer

 to

 com

e

 on 

an

rep

eat

 tes

t t

o

 ch

eck

 for

 

in

te

rm

it

te

nt

 op

er

a

tio

n

 

Check

 th

at 

all

 g

a

s v

a

lves 

ar

tur

ned

 o

n

.  R

e

pl

ace 

valv

e. 

 

Che

ck

 co

nn

ectio

n

s. 

 I

OK, 

repl

ace

 co

ntr

o

l. 

 

Repe

at c

a

ll f

o

he

at 

and

 ch

eck

 flam

sens

or c

u

rr

e

n

duri

ng 

trial

 fo

r ig

nitio

n

 

peri

od.

  

Is

 the

 DC m

icr

oam

p

s

 bel

o

w

 0.5

?

  

YE

S

 

YE

S

 

YE

S

 

YE

S

 

YE

S

 

NO 

NO 

NO 

NO 

NO 

NO 

Che

ck

 fo

r:

 

In

a

d

eq

ua

te

 fl

am

e c

a

rr

y

o

v

e

or rou

gh 

igni

tion

Lo

w

 i

n

let 

ga

s p

ress

u

re

- Prop

er 

firin

g

 r

a

te

If LPS opens longer than 5 minutes,

inducer shuts of

f for 15 minutes before

retry

.  If HPS remains open for one minute

after gas valve closes the furnace will shut

down and retry

. If HPS fails to close on 

three successive cycles the furnace will

lockout for 3 hrs before retry

A11440

Troubleshooting Guide (Cont)

Summary of Contents for R9MSB0601716A

Page 1: ...used throughout this manual in the following manner CAUTION Signal Words on Product Labeling Signal words are used in combination with colors and or pictures or product labels The signal word WARNING...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...ch is tasteless and odorless WARNING 1 Remove upper and middle collector box drain plugs opposite of the condensate trap See Figure 10 2 Connect field supplied 5 8 in 16 mm ID tube with at tached funn...

Page 4: ...rifice hole with a numbered drill bit of correct size Never redrill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 6 Replace orifice with correc...

Page 5: ...n gas valve g If clocked rate does not match required input from Step 1 increase manifold pressure to increase input or decrease manifold pressure to decrease input Repeat steps b through e of Step 1...

Page 6: ...speed lead s from the other motor leads and relocate it them to HEAT heating blower tap terminal s Reconnect original lead on SPARE terminal Adjust Blower Off Delay Heat Mode If desired the main blow...

Page 7: ...in upflow position and control Main or upper door in upflow position doors are properly installed 5 Verify that the Status LED glows If not check that the power supply is energized and that the blowe...

Page 8: ...290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 9...

Page 9: ...440 04 6000 00 9 Specifications subject to change without notice 338309 201 Rev E A11602 Figure 5 Service Label Information...

Page 10: ...2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 11: ...uld result in personal injury death and or property damage The ability to properly perform maintenance on this equipment requires certain knowledge mechanical skills tools and equipment If you do not...

Page 12: ...urnace operation problems Beginning with the word Start answer each question and follow the appropriate arrow to the next item The Guide will help to identify the problem or failed component After rep...

Page 13: ...m exposed electrical components when manually closing this switch for service purposes WARNING 4 For approximately 2 sec short jumper the COM 24v terminal on control to the TEST TWIN 3 16 in 5 mm quic...

Page 14: ...tightness and controls for proper operation each heating season Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary hav...

Page 15: ...emove blower wheel from housing g Clean wheel per instructions on degreaser cleaner Do not get degreaser in motor 8 Reassemble motor and blower wheel by reversing items 7b through 7f Ensure wheel is p...

Page 16: ...assembly 4 Align the orifices in the manifold assembly with the support rings on the end of the burner 5 Insert the orifices in the support rings of the burners NOTE If manifold does not fit flush aga...

Page 17: ...ter 3 Remove control door and set aside 4 Turn electric switch on gas valve to OFF 5 Disconnect external drain from condensate drain elbow or drain extension pipe inside the furnace and set aside 6 Di...

Page 18: ...d flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through 2 complete heat operating cycles Look at burners Burner flames should be clear blue almost transpare...

Page 19: ...condensate pump with clear water to check for proper operation before re starting furnace 14 Propylene glycol need not be removed before re starting furnace 2 1 2 in 64 4 1 1 4 in 31 8 A11405 Figure 8...

Page 20: ...MOTOR WHEEL HUB MOTOR SHAFT FLAT SCREW MOTOR ARM GROMMET SCREW LOCATION BLO HSG ASSY BRACKET BRACKET ENGAGEMENT SEE DETAIL A CAPACITOR OR POWER CHOKE WHEN USED BRACKET SCREW GND BLOWER HSG ASSY MOTOR...

Page 21: ...440 04 6000 00 21 Specifications subject to change without notice FLAME SENSOR BELOW BURNER FLAME ROLLOUT SWITCH BRACKET IGNITER IGNITER BURNER SUPT ASSY BURNER ASSY A11403 Figure 14 Burner Assembly...

Page 22: ...y If the burner flame is proven the blower motor is energized on HEAT speed 25 sec after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains...

Page 23: ...flash the status code of the previous fault or status code 11 1 short and 1 long flash if there was no previous fault After the control repeats the code 4 times the control will go through a brief com...

Page 24: ...control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off delay Check t...

Page 25: ...440 04 6000 00 25 Specifications subject to change without notice 339236 2 Rev A Figure 16 Wiring Diagram...

Page 26: ...can cause personal injury property damage or death Consult a qualified installer service agency or your local gas supplier for information or assistance The qualified installer or service agency must...

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