International comfort products R2H3 Series Installation Instructions Manual Download Page 6

INSTALLATION INSTRUCTIONS

R-22 Split System Heat Pump

6

428 01 5202 00

C. ROUTING AND SUSPENDING REFRIGERANT

LINES

Run refrigerant lines as straight and direct as possible,
avoiding unnecessary bends and turns. Always insulate
the entire suction line. Both lines should be insulated
when routed through an attic or when routed through an
underground raceway.

When routing refrigerant lines through a foundation or
wall, do not allow refrigerant lines to come in direct
contact with the building structure.  Make openings large

enough so that lines can be wrapped with extra insulation.
Fill all gaps with RTV caulk. This will prevent noise
transmission between the tubing and the foundation or
wall.

Along floor or ceiling joists, suspend refrigerant lines so
that they do not contact the building structure, water
pipes, or ductwork. Use insulated or suspension type
hangers. Metal straps must be at least 1” wide to avoid
cutting into the tube insulation. Keep the liquid and
suction lines separate. Refer to Figure 4.

Figure 4

Routing and Suspending Refrigerant Lines

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” MIN

THROUGH THE WALL

SUSPENSION

!

CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in improp‐
er product operation.

Do not bury more than 36” of line set underground.
Refrigerant may migrate to cooler buried section
during extended periods of unit shut-down, caus‐
ing refrigerant slugging and possible compressor
damage at start-up.
If ANY section of the line set is buried under‐
ground, provide a minimum 6” vertical rise at the
service valve.

D. OUTDOOR UNIT HIGHER THAN INDOOR UNIT

Proper oil return to the compressor should be maintained
with suction gas velocity. If velocities drop below 1500
fpm (feet per minute), oil return will be decreased. To
maintain suction gas velocity, do not upsize vertical
suction risers.

E. DUAL FUEL APPLICATIONS

!

WARNING

PERSONAL INJURY - PRODUCT DAMAGE
HAZARD

Failure to follow this warning could result in
personal injury, death, and/or product damage.

Dual fuel applications require a High Pressure
Switch. Refer to Product Specifications literature
for kit part number. (Some models may have High
Pressure Switch factory installed.)

Summary of Contents for R2H3 Series

Page 1: ...manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or...

Page 2: ...so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined a...

Page 3: ...ystem Heat Pump 428 01 5202 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 S...

Page 4: ...the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the b...

Page 5: ...0 feet NOTE When the outdoor unit is lower than the indoor coil the vertical separation must not exceed 50 feet If it is necessary to add refrigerant line in the field use dehydrated or dry sealed deo...

Page 6: ...efrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CA...

Page 7: ...valve 2 Check that piston size stamped on side of piston matches with number listed on unit rating plate Return piston to piston body of liquid service valve either direction Return retainer to piston...

Page 8: ...e capable of accurately measuring this vacuum level The deep vacuum method is the most positive way of assuring a system is free of air and water Watch the vacuum gauge as the system is pulling down T...

Page 9: ...main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units are ap...

Page 10: ...LLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERM...

Page 11: ...fan motor lead from OF2 on control board refer to Figure 12 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in heating...

Page 12: ...ill default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve pressure by attaching an accurate gauge to service port 3 Measure liquid line temperature by a...

Page 13: ...heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermostat field installed option contacts close to complet...

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