International comfort products R2H3 Series Installation Instructions Manual Download Page 5

INSTALLATION INSTRUCTIONS

R-22 Split System Heat Pump

428 01 5202 00

5

When installing a TXV on an indoor coil, follow the
instructions provided with the new TXV.

A typical TXV installation is shown in Figure 3.

Figure 3

Typical TXV Installation

HARD
SHUT-OFF
TXV

SENSING
BULB

EQUALIZER
TUBE

ÉÉ

ÉÉ

ÉÉ

ÉÉ

8  O'CLOCK

4  O'CLOCK

STRAP

SENSING BULB
(EITHER SIDE)

SUCTION

TUBE

INDOOR

COIL

SUCTION
TUBE

LIQUID
TUBE

B. REFRIGERANT LINE SETS

The refrigerant line set must be properly sized to assure
maximum efficiency and proper oil circulation.

Refer to Product Specifications and Long Line
Applications Guideline for line set sizing

.

NOTE:

 Total line set length must not exceed 200 feet.

NOTE:

 A crankcase heater must be used when the

refrigerant line length exceeds 80 feet.

If outdoor unit is more than 10 feet higher than the indoor
coil, refer to the Extended Length Refrigeration Piping
Manual for instructions.

NOTE:

 When the outdoor unit is higher than the indoor

coil, the vertical separation must not exceed 100 feet.

NOTE:

 When the outdoor unit is lower than the indoor

coil, the vertical separation must not exceed 50 feet.

If it is necessary to add refrigerant line in the field, use
dehydrated or dry, sealed, deoxidized, copper
refrigeration tubing. Do not use copper water pipe.

Do not remove rubber plugs or caps from copper tubing
until connections are ready to be made.

Be extra careful when bending refrigeration tubing.
Tubing can “kink” easily, and if this occurs, the entire
length of tubing must be replaced.

!

WARNING

PERSONAL INJURY HAZARD

Failure to relieve system pressure could result in
personal injury and/or death.

Relieve pressure and recover all refrigerant before
servicing existing equipment, and before final unit
disposal. Use all service ports and open all flow-
control devices, including solenoid valves.

!

CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in improp‐
er product operation.

Do not leave system open to atmosphere any lon‐
ger than absolutely required for installation. Inter‐
nal system components - especially refrigerant
oils - are extremely susceptible to moisture con‐
tamination. Keep ends of tubing sealed during
installation until the last possible moment.

Summary of Contents for R2H3 Series

Page 1: ...manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or...

Page 2: ...so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined a...

Page 3: ...ystem Heat Pump 428 01 5202 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 S...

Page 4: ...the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the b...

Page 5: ...0 feet NOTE When the outdoor unit is lower than the indoor coil the vertical separation must not exceed 50 feet If it is necessary to add refrigerant line in the field use dehydrated or dry sealed deo...

Page 6: ...efrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CA...

Page 7: ...valve 2 Check that piston size stamped on side of piston matches with number listed on unit rating plate Return piston to piston body of liquid service valve either direction Return retainer to piston...

Page 8: ...e capable of accurately measuring this vacuum level The deep vacuum method is the most positive way of assuring a system is free of air and water Watch the vacuum gauge as the system is pulling down T...

Page 9: ...main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units are ap...

Page 10: ...LLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERM...

Page 11: ...fan motor lead from OF2 on control board refer to Figure 12 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in heating...

Page 12: ...ill default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve pressure by attaching an accurate gauge to service port 3 Measure liquid line temperature by a...

Page 13: ...heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermostat field installed option contacts close to complet...

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