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501 01 3600 01

Specifications are subject to change without notice.

Matching CAS090*G/H Model to Evaporator

Coil

The Model CAS090*G/H is a single-circuit, two--stage

unit design, requiring one set of refrigeration piping.

.

INSTALLATION

Jobsite Survey

Complete the following checks before installation.

1. Consult local building codes and the NEC (National

Electrical Code) ANSI/NFPA 70 for special installa-

tion requirements.

2. Determine unit location (from project plans) or select

unit location.

3. Check for possible overhead obstructions which may

interfere with unit lifting or rigging.

Step 1 — Plan for Unit Location

The CAS090 units are designed and approved for outdoor

installation only. Do not locate these units indoors. Do not

add ducting to unit fan system.

Select a location for the unit and its support system (pad,

rails or other) that provides for the minimum clearances

required for safety. This includes the clearance to

combustible surfaces, unit performance and service access

below, around and above unit as specified in unit drawings.

See Fig. 4.

NOTE

: Local codes may require different clearances

than specified in Fig. 4. It is the responsibility of installers
to be knowledgeable in local codes and to modify the
recommended clearances to satisfy local codes.

NOTE

: Consider also the effect of adjacent units on

airflow performance and control box safety clearance.

REAR:
Min 18” (457 mm)
requried for service

Note:  Observe requirements for 39” (914 mm) operating clearance
 

on either Left or Rear coil opening.

RIGHT:
Min 18” (457 mm)
requried for service

LEFT:
Min 18” (457 mm)
requried for service

FRONT:
42” (1067 mm)
requried for service

C110201

Fig. 3 -- Service Clearance Dimensional Drawing

Do not install the outdoor unit in an area where fresh air

supply to the outdoor coil may be restricted or when

recirculation from the condenser fan discharge is possible.

Do not locate the unit in a well or next to high walls.

Evaluate the path and required line length for

interconnecting refrigeration piping, including suction

riser requirements (outdoor unit above indoor unit), liquid

line lift (outdoor unit below indoor unit) and hot gas

bypass line. Relocate sections to minimize the length of

interconnecting tubing.

DO NOT BURY REFRIGERATION LINES.

Although unit is weatherproof, avoid locations that permit

water from higher level runoff and overhangs to fall onto

the unit.

Step 2 — Complete Pre-Installation Checks

Check Unit Electrical Characteristics:

Confirm before

installation of unit that voltage, amperage and circuit

protection requirements listed on unit data plate agree with

power supply provided.

Un--crate Unit

: Remove unit packaging except for the top

skid assembly, which should be left in place until after the

unit is rigged into its final location.

Inspect Shipment:

File a claim with shipping company if

the shipment is damaged or incomplete.

Consider System Requirements:

S

Consult local building codes and National Electrical Code
(NEC, U.S.A.) for special installation requirements.

S

Allow sufficient space for airflow clearance, wiring,
refrigerant piping, and servicing unit. See Fig. 2 for unit
dimensions and weight distribution data.

S

Locate the unit so that the outdoor coil (condenser)
airflow is unrestricted on all sides and above.

S

The unit may be mounted on a level pad directly on the
base channels or mounted on raised pads at support
points. See Tables 1 and 2 for unit operating weights.
See Fig. 2 for weight distribution based on
recommended support points.

NOTE

: If vibration isolators are required for a particular

installation, use the data in Fig. 2 to make the proper
selection.

Step 3 — Prepare Unit Mounting Support

Slab Mount —

Provide a level concrete slab that extends a minimum of 6

in. (150 mm) beyond unit cabinet. Install a gravel apron in

front of condenser coil air inlet to prevent grass and

foliage from obstructing airflow.

Step 4 — Rig and Mount the Unit

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage.
All panels must be in place when rigging. Unit is not

designed for handling by fork truck.

CAUTION

!

Rigging

: These units are designed for overhead rigging.

Refer to the rigging label for preferred rigging method.

Summary of Contents for CAS090 G Series

Page 1: ...Heater 16 Preliminary Charge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with...

Page 2: ...death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOT...

Page 3: ...Mechanical Controls standard 0 Not Used Base Unit Controls A Cu Al B Precoat Cu Al C E Coat Cu Al E Cu Cu M Cu Al with Louvered Hail Guards M Precoat Cu Al with Louvered Hail Guards P E Coat Cu Al wi...

Page 4: ...thout notice C14314 UNIT STD UNIT WT CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H CAS090 G H 430 195 142 64 96 44 76 34 111 50 18 457 24...

Page 5: ...s factory supplied with partial charge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data CAS090 G H 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round...

Page 6: ...ation piping including suction riser requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of int...

Page 7: ...frigeration specialties devices Determine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting...

Page 8: ...the equivalent line length or the lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertica...

Page 9: ...aporator Capacity Control Liquid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capa...

Page 10: ...the discharge line If adding refrigerant into the suction line use a commercial metering expansion device at the gauge manifold remove liquid from the cylinder pass it through the metering device at t...

Page 11: ...y run test purposes only remove and discard before connecting field power wires to unit connection points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failur...

Page 12: ...Maximum Over current Protection device size All field wiring must comply with the NEC and local requirements All units except 208 230 v units are factory wired for the voltage shown on the nameplate...

Page 13: ...Loosen the two screws at the GFCI duplex outlet until approximately 1 2 in 13 mm under screw heads are exposed Press the gasket over the screw heads Slip the backing plate over the screw heads at the...

Page 14: ...minimum For over 75 ft 23 m use no 14 AWG insulated wire 35 C minimum All wire sizes larger than no 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at...

Page 15: ...accordance with The NEC Article 440 2 Motor RLA and LRA values are established in accordance with Underwriters Laboratories UL Standard 1995 3 The 575 v units are UL Canada listed only 4 Unbalanced 3...

Page 16: ...1 Set the space thermostat set point above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant in...

Page 17: ...up to 2 hours C10080 Fig 16 Advanced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximat...

Page 18: ...and the service panels are in place 30 50 70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART R...

Page 19: ...501 01 3600 01 19 Specifications are subject to change without notice C14294 Fig 19 Typical CAS090 G H Wiring Diagram 208 230V 3PH 60Hz Unit Shown...

Page 20: ...ergized the compressor stops and liquid line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sen...

Page 21: ...n 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with R...

Page 22: ...the presence of control power to the CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and th...

Page 23: ...harge b Evaporator blower is not running c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Cod...

Page 24: ...hen thermostat demand signal is present If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A t...

Page 25: ...ecifications are subject to change without notice Condenser Fans Service Valves C14295 Fig 23 CAS090 G H Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 24...

Page 26: ...locity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges and increase airside pressure drop CAUT...

Page 27: ...5 Safety device lockout circuit active 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is o...

Page 28: ...s 3 Air filters dirty 3 Clean or replace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Rem...

Page 29: ...ics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If...

Page 30: ...ecting speed control input and output power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed contro...

Page 31: ...501 01 3600 01 31 Specifications are subject to change without notice D K J H G F E C B A C10800 Fig 27 Wind Baffles...

Page 32: ...2 29 29 3 4 35 1 4 1 1 4 9 1 4 17 1 4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UN...

Page 33: ...501 01 3600 01 33 Specifications are subject to change without notice...

Page 34: ...34 501 01 3600 01 Specifications are subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA Replaces 501 01 3600 00 10 19...

Page 35: ...CONNECTIONS MADE AND CHECKED Y N ARE ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO C...

Page 36: ...K INDOOR UNIT FAN SPEED AND RECORD CHECK OUTDOOR UNIT FAN SPEED AND RECORD AFTER AT LEAST 10 MINUTES RUNNING TIME RECORD THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE L...

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