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12

501 01 3600 01

Specifications are subject to change without notice.

4. Make sure the NFD shipped from the factory is at OFF

position (the arrow on the black handle knob is at OFF).

5. Insert the shaft with the cross pin on the top of the shaft

in the horizontal position.

6. Measure from the tip of the shaft to the top surface of

the black pointer; the measurement should be 3.75 --

3.88 in. (95 -- 99 mm).

7. Tighten the locking screw to secure the shaft to the

NFD.

8. Turn the handle to the OFF position with red arrow

pointing at OFF.

9. Install the handle on to the painted cover horizontally

with the red arrow pointing to the left.

10. Secure the handle to the painted cover with (2) screws

and lock washers supplied.

11. Engaging the shaft into the handle socket, re--install

(3) hex screws on the NFD enclosure.

12. Re--install the unit front panel.

C12279

Fig. 11 -- Handle and Shaft Assembly for NFD

Units Without Factory-Installed

Non--Fused Disconnect —

When installing units, provide a disconnect switch per NEC

(National Electrical Code) of adequate size. Disconnect

sizing data is provided on the unit informative plate. Locate

on unit cabinet or within sight of the unit per national or

local codes. Do not cover unit informative plate if mounting

the disconnect on the unit cabinet.

All Units —

All field wiring must comply with NEC and all local

codes. Size wire based on MCA (Minimum Circuit Amps)

on the unit informative plate. See Fig. 9 and the unit label

diagram for power wiring connections to the unit power

terminal blocks and equipment ground. Maximum wire

size is #2 ga AWG (copper only) per pole on contactors.

Provide a ground-fault and short-circuit over-current

protection device (fuse or breaker) per NEC Article 440

(or local codes). Refer to unit informative data plate for

MOCP (Maximum Over-current Protection) device size.

All field wiring must comply with the NEC and local

requirements.

All units except 208/230-v units are factory wired for the

voltage shown on the nameplate.

If the 208/230-v unit is to

be connected to a 208-v power supply, the control

transformer must be rewired by moving the black wire with

the

-in. female spade connector from the 230-v connection

and moving it to the 208-v

-in. male terminal on the

primary side of the transformer.

Refer to unit label diagram

for line-side information. Field power wires will be

connected line--side pressure lugs on the power terminal

block or at factory--installed option non--fused disconnect.

NOTE

: Check all factory and field electrical connections

for tightness.
Affix the crankcase heater warning sticker to the unit

disconnect switch.

Voltage and Current Balance —

Voltage to compressor terminals during operation must be

within voltage range indicated on unit nameplate. See

Table 7. On 3-phase units, voltages between phases must

be balanced within 2% and the current within 10%. Use

the formula shown in the legend for Table 7, Note 4 (see

page 15) to determine the percent of voltage imbalance.

Operation on improper line voltage or excessive phase

imbalance constitutes abuse and may cause damage to

electrical components. Such operation would invalidate

any applicable warranty.

Convenience Outlets —

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal

injury or death.
Units with convenience outlet circuits may use

multiple disconnects. Check convenience outlet for

power status before opening unit for service. Locate

its disconnect switch, if appropriate, and open it.

Tag-out this switch, if necessary.

!

WARNING

Non--powered convenience outlets are offered on CAS090

models that provide a 125-volt GFCI (ground-fault

circuit-interrupter) duplex receptacle rated at 15-A behind

a hinged waterproof access cover, located on the end

panel of the unit. See Fig. 12.

Summary of Contents for CAS090 G Series

Page 1: ...Heater 16 Preliminary Charge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with...

Page 2: ...death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOT...

Page 3: ...Mechanical Controls standard 0 Not Used Base Unit Controls A Cu Al B Precoat Cu Al C E Coat Cu Al E Cu Cu M Cu Al with Louvered Hail Guards M Precoat Cu Al with Louvered Hail Guards P E Coat Cu Al wi...

Page 4: ...thout notice C14314 UNIT STD UNIT WT CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H CAS090 G H 430 195 142 64 96 44 76 34 111 50 18 457 24...

Page 5: ...s factory supplied with partial charge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data CAS090 G H 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round...

Page 6: ...ation piping including suction riser requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of int...

Page 7: ...frigeration specialties devices Determine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting...

Page 8: ...the equivalent line length or the lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertica...

Page 9: ...aporator Capacity Control Liquid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capa...

Page 10: ...the discharge line If adding refrigerant into the suction line use a commercial metering expansion device at the gauge manifold remove liquid from the cylinder pass it through the metering device at t...

Page 11: ...y run test purposes only remove and discard before connecting field power wires to unit connection points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failur...

Page 12: ...Maximum Over current Protection device size All field wiring must comply with the NEC and local requirements All units except 208 230 v units are factory wired for the voltage shown on the nameplate...

Page 13: ...Loosen the two screws at the GFCI duplex outlet until approximately 1 2 in 13 mm under screw heads are exposed Press the gasket over the screw heads Slip the backing plate over the screw heads at the...

Page 14: ...minimum For over 75 ft 23 m use no 14 AWG insulated wire 35 C minimum All wire sizes larger than no 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at...

Page 15: ...accordance with The NEC Article 440 2 Motor RLA and LRA values are established in accordance with Underwriters Laboratories UL Standard 1995 3 The 575 v units are UL Canada listed only 4 Unbalanced 3...

Page 16: ...1 Set the space thermostat set point above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant in...

Page 17: ...up to 2 hours C10080 Fig 16 Advanced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximat...

Page 18: ...and the service panels are in place 30 50 70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART R...

Page 19: ...501 01 3600 01 19 Specifications are subject to change without notice C14294 Fig 19 Typical CAS090 G H Wiring Diagram 208 230V 3PH 60Hz Unit Shown...

Page 20: ...ergized the compressor stops and liquid line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sen...

Page 21: ...n 4 Perform required service 5 Remove and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with R...

Page 22: ...the presence of control power to the CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and th...

Page 23: ...harge b Evaporator blower is not running c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Cod...

Page 24: ...hen thermostat demand signal is present If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A t...

Page 25: ...ecifications are subject to change without notice Condenser Fans Service Valves C14295 Fig 23 CAS090 G H Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 24...

Page 26: ...locity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges and increase airside pressure drop CAUT...

Page 27: ...5 Safety device lockout circuit active 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is o...

Page 28: ...s 3 Air filters dirty 3 Clean or replace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Rem...

Page 29: ...ics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If...

Page 30: ...ecting speed control input and output power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed contro...

Page 31: ...501 01 3600 01 31 Specifications are subject to change without notice D K J H G F E C B A C10800 Fig 27 Wind Baffles...

Page 32: ...2 29 29 3 4 35 1 4 1 1 4 9 1 4 17 1 4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UN...

Page 33: ...501 01 3600 01 33 Specifications are subject to change without notice...

Page 34: ...34 501 01 3600 01 Specifications are subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA Replaces 501 01 3600 00 10 19...

Page 35: ...CONNECTIONS MADE AND CHECKED Y N ARE ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO C...

Page 36: ...K INDOOR UNIT FAN SPEED AND RECORD CHECK OUTDOOR UNIT FAN SPEED AND RECORD AFTER AT LEAST 10 MINUTES RUNNING TIME RECORD THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE L...

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