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428 01 5001 00

    March 2008

INSTALLATION INSTRUCTIONS

R-22 Split System Heat Pump

Product Family: N2H3, H2H3, C2H3, T2H3, N2H4

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words

 DANGER, WARNING,

CAUTION, 

and

 NOTE

 are used to identify levels of

hazard seriousness. The signal word 

DANGER

 is

only used on product labels to signify an immediate
hazard. The signal words

 WARNING,

 

CAUTION,

and

 NOTE

 will be used on product labels and

throughout this manual and other manuals that may
apply to the product.

DANGER

 - Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

- Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

- Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

- Used to highlight suggestions which 

will

 result in enhanced installation, reliability, or

operation.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 - 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

5 - 9

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

9 - 10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Defrost System

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start-up Procedure

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

13

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Comfort Alert

t

 Diagnostics Codes

14

. . . . . . . . . . . . . . 

!

WARNING

DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per‐
sons could result in equipment malfunction, prop‐
erty damage, personal  injury and/or death.

The information contained in this manual is in‐
tended for use by a qualified service technician fa‐
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Summary of Contents for C2H3

Page 1: ...ing manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product l...

Page 2: ...so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined a...

Page 3: ...ystem Heat Pump 428 01 5001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 S...

Page 4: ...rm for the unit must be level If installation is on a flat roof locate unit minimum 6 inches above roof level Place the unit over one or more load bearing walls If there are several units mount them o...

Page 5: ...Specifications and Long Line Applications Guideline for line set sizing NOTE Total line set length must not exceed 200 feet NOTE A crankcase heater must be used when the refrigerant line length exceed...

Page 6: ...efrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CA...

Page 7: ...ice valve 2 Check that piston size stamped on side of piston matches with number listed on unit rating plate Return piston to piston body of liquid service valve either direction Return retainer to pi...

Page 8: ...e capable of accurately measuring this vacuum level The deep vacuum method is the most positive way of assuring a system is free of air and water Watch the vacuum gauge as the system is pulling down T...

Page 9: ...main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units are ap...

Page 10: ...LLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERM...

Page 11: ...fan motor lead from OF2 on control board refer to Figure 12 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in heating...

Page 12: ...will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve pressure by attaching an accurate gauge to service port 3 Measure liquid line temperature by...

Page 13: ...OUBLESHOOTING Some models are factory equipped with the Comfort Alertt Diagnostics device in the control box refer to Figure 14 Comfort Alert provides around the clock monitoring for common electrical...

Page 14: ...tch present go to Flash Code 1 information Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refri...

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