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INSTALLATION INSTRUCTIONS

R-22 Split System Heat Pump

12

428 01 5001 00

START-UP PROCEDURE

1.

Set indoor thermostat selector switch to OFF.

2.

Turn ON all electrical disconnect devices.

3.

If unit has a crankcase heater, energize the heater
and wait 24 hours before proceeding.

4.

Set indoor thermostat at desired temperature.  Be
sure setpoint is below indoor ambient temperature
to call for cooling, or above indoor ambient to call
for heating.

5.

Set indoor thermostat selector switch to COOL or
HEAT. Operate unit for minimum 15 minutes, then
check the system refrigerant charge.

REFRIGERANT CHARGE

A. COOLING MODE

Outdoor units are shipped with a refrigerant charge to
match a specific  indoor coil and 15 feet of refrigerant line.
If shorter or longer refrigerant lines or a different indoor
coil are used, the charge will have to be adjusted.

For different line lengths, add or remove charge based on
0.6 ounces charge per foot of difference. For example, a
25 foot line set is 10 feet longer than the specified 15 feet.
Add 0.6 ounces charge for each of the extra 10 feet:

10 x 0.6 = 6.0 ounces additional charge

This outdoor unit is designed for use only with indoor coils
that utilize a TXV refrigerant metering device. With an
indoor TXV, use the subcooling method to make final
charge adjustments:

NOTE:

 Only use subcooling charging method when

S

 outdoor ambient temperature is between 70

_

F and 100

_

F

S

 indoor temperature is between 70

_

 and 80

_

F

S

 line set is less that 80 feet.

1.

Operate unit a minimum of 15 minutes before
checking charge.

NOTE:

 If outdoor unit has a 2-speed fan motor,

motor will operate in low speed when outdoor
ambient temperature is below 82 

°

F. Pull one of the

yellow low voltage wires off the fan control and the
unit will default to high speed fan for servicing.
Reconnect wire after servicing.

2.

Measure liquid service valve pressure by attaching
an accurate gauge to service port.

3.

Measure liquid line temperature by attaching an
accurate thermistor type sensor or electronic
thermometer to liquid line near outdoor coil.

4.

Refer to unit rating plate for required subcooling
temperature.

5.

Refer to Figure 13. Find the required liquid line
temperature where the rating plate subcooling
temperature intersects measured liquid service
valve pressure.

6.

If the measured liquid line temperature is higher
than the chart number, add refrigerant to lower the
measured temperature.

NOTE:

 When adding refrigerant, charge in liquid

form, using a flow restricting device, into the
suction port.
If the measured liquid line temperature is lower
than the chart number, reclaim refrigerant to raise
the measured temperature.
Tolerance is 

 3 

°

F.

B. HEATING MODE

To check system operation during heating cycle, refer to
the Tech Label on outdoor unit. This chart indicates
whether a correct relationship exists between system
operating pressure and air temperature entering indoor
and outdoor units. If pressure and temperature do not
match on chart, system refrigerant charge may not be
correct. Do not use chart to adjust refrigerant charge.

NOTE:

 When charging is necessary during heating

season, charge must be weighed in accordance with unit
rating plate 

±

0.6 ounces per foot of 

 inch liquid line

above or below 15 feet respectively.

Figure 13

R-22 Required Liquid Line

Temperature (

°

F) - Cooling

Mode

Measured Liquid

Pressure (psig)

Rating Plate (required)

Subcooling Temperature (

°

F)

5

10

15

20

163

83

78

73

68

171

86

81

76

71

179

89

84

79

74

187

92

87

82

77

196

95

90

85

80

205

98

93

88

83

214

101

96

91

86

223

104

99

94

89

233

107

102

97

92

243

110

105

100

95

253

113

108

103

98

264

116

111

106

101

274

119

114

109

104

285

122

117

112

107

297

125

120

115

110

309

128

123

118

113

Summary of Contents for C2H3

Page 1: ...ing manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product l...

Page 2: ...so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined a...

Page 3: ...ystem Heat Pump 428 01 5001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 S...

Page 4: ...rm for the unit must be level If installation is on a flat roof locate unit minimum 6 inches above roof level Place the unit over one or more load bearing walls If there are several units mount them o...

Page 5: ...Specifications and Long Line Applications Guideline for line set sizing NOTE Total line set length must not exceed 200 feet NOTE A crankcase heater must be used when the refrigerant line length exceed...

Page 6: ...efrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CA...

Page 7: ...ice valve 2 Check that piston size stamped on side of piston matches with number listed on unit rating plate Return piston to piston body of liquid service valve either direction Return retainer to pi...

Page 8: ...e capable of accurately measuring this vacuum level The deep vacuum method is the most positive way of assuring a system is free of air and water Watch the vacuum gauge as the system is pulling down T...

Page 9: ...main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units are ap...

Page 10: ...LLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERM...

Page 11: ...fan motor lead from OF2 on control board refer to Figure 12 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in heating...

Page 12: ...will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve pressure by attaching an accurate gauge to service port 3 Measure liquid line temperature by...

Page 13: ...OUBLESHOOTING Some models are factory equipped with the Comfort Alertt Diagnostics device in the control box refer to Figure 14 Comfort Alert provides around the clock monitoring for common electrical...

Page 14: ...tch present go to Flash Code 1 information Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refri...

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