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INSTALLATION INSTRUCTIONS

R-22 Split System Heat Pump

428 01 5001 00

9

J. OPENING SERVICE VALVES

Outdoor units are shipped with a refrigerant charge
sealed in the unit. Opening the service valves releases
this charge into the system.

NOTE:

 Open the Suction service valve first. If the Liquid

service valve is opened first, oil from the compressor may
be drawn into the indoor coil TXV, restricting refrigerant
flow and affecting operation of the system.

Remove Suction service valve cap and insert a hex
wrench into the valve stem. Hold the valve body steady
with an end-wrench and back out the stem by turning the
hex wrench counterclockwise. Turn the stem until it just
contacts the rolled lip of the valve body.

After the refrigerant charge has bled into the system,
open the Liquid service valve.

NOTE:

 These are not back-seating valves. It is not

necessary to force the stem tightly against the rolled lip.

The service valve cap is a primary seal for the valve and
must be properly tightened to prevent leaks. Make sure
cap is clean and apply refrigerant oil to threads and
sealing surface on inside of cap.

Tighten cap finger tight and then tighten additional 

 of a

turn (1 wrench flat) to properly seat the sealing surfaces.

K. GAUGE PORTS

Check for leaks at the schrader ports and tighten valve
cores if necessary. Install plastic caps finger tight.

ELECTRICAL WIRING

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to turn off the main (remote) electrical dis‐
connect device could result in personal injury or
death.

Before installing, modifying or servicing system,
turn OFF the main (remote) electrical disconnect
device. There may be more than one disconnect
device.

Supply voltage must be 208/230 volts (197 volt minimum
to 253 volts maximum) 60 Hz single phase.

Outdoor units are approved for use with copper
conductors only. Do not use aluminum wire.

Refer to unit rating plate for minimum circuit ampacity and
circuit protection requirements.

Grounding

Permanently ground unit in accordance with the National
Electrical Code and local codes or ordinances. Use a
copper conductor of the correct size from the grounding
lug in control box to a grounded connection in the service
panel or a properly driven and electrically grounded
ground rod.

Wiring Connections

Make all outdoor electrical supply (Line Voltage)
connections with raintight conduit and fittings. Most
codes require a disconnect switch outdoors within sight of
the unit. Consult local codes for special requirements.

Route electrical supply (Line Voltage) wiring through
knockout hole in bottom of Control Box. Connect wires to
Contactor and Ground Lug according to Wiring Diagram
on unit. Also refer to Figure 9.

Route thermostat wiring through rubber grommet in
bottom of Control Box. Low voltage lead wires are
provided in the control box for connection to thermostat
wires (use wire nuts). Refer to Wiring Diagram on unit and
Figure 10 for low voltage wiring examples.

NOTE:

 Use No. 18 AWG (American Wire Gage)

color-coded, insulated (35 

°

C minimum) wire. If

thermostat is located more than 100 feet (30.5 m) from
unit as measured along the control voltage wires, use No.
16 AWG color-coded wires to avoid excessive voltage
drop.

Figure 9

Electrical Supply (Line Voltage)

Connections

DISCONNECT

PER NEC AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

11

23 or 13

L1

L2

Summary of Contents for C2H3

Page 1: ...ing manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product l...

Page 2: ...so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined a...

Page 3: ...ystem Heat Pump 428 01 5001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 S...

Page 4: ...rm for the unit must be level If installation is on a flat roof locate unit minimum 6 inches above roof level Place the unit over one or more load bearing walls If there are several units mount them o...

Page 5: ...Specifications and Long Line Applications Guideline for line set sizing NOTE Total line set length must not exceed 200 feet NOTE A crankcase heater must be used when the refrigerant line length exceed...

Page 6: ...efrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CA...

Page 7: ...ice valve 2 Check that piston size stamped on side of piston matches with number listed on unit rating plate Return piston to piston body of liquid service valve either direction Return retainer to pi...

Page 8: ...e capable of accurately measuring this vacuum level The deep vacuum method is the most positive way of assuring a system is free of air and water Watch the vacuum gauge as the system is pulling down T...

Page 9: ...main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units are ap...

Page 10: ...LLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERM...

Page 11: ...fan motor lead from OF2 on control board refer to Figure 12 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in heating...

Page 12: ...will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve pressure by attaching an accurate gauge to service port 3 Measure liquid line temperature by...

Page 13: ...OUBLESHOOTING Some models are factory equipped with the Comfort Alertt Diagnostics device in the control box refer to Figure 14 Comfort Alert provides around the clock monitoring for common electrical...

Page 14: ...tch present go to Flash Code 1 information Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refri...

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