background image

ELECTRICAL INSTALLATION

W-GV/2, W-GV/3, W-GV 8 and W-GV 10 —

March

2015 — EN

13

When two batteries are used in series to provide
a  24  Volt  supply  system,  never  take  off  12  Volt
(starting) power from one of these batteries. This
will  result  in  severe  damage  to  both  batteries
within a short time.

Disconnect the battery leads if electrical welding is to be carried
out,  otherwise  damage  will  be  caused  to  the  diodes  of  the
alternator.

As explosive hydrogen gases may be discharged
during charging, the battery should be located in
a well-ventilated space. Ensure that the supplied
battery  cable  connectors  are  properly  fitted.
Never  remove these during  or  shortly  after
charging, as  sparking may occur,  igniting the
hydrogen gases.

3.8

ALTERNATING CURRENT

The  electric  power  supplied  by  the genverter is
of  a  high  voltage  and  dangerous  to people.
Before working on the system read the sections
on safety in the users manual.
Be  aware that  people  are  not  used  to  have AC
available on a vehicle. Put warning signs on wall
sockets  and  on  junction  boxes. Instruct  non-
regular  users  of  the  vehicle. Warn  maintenance
personnel of  garages  that  do  service  on  the
vehicle.
Generators used on vehicles that are operated in
a  hazardous  environment often have  to fulfil
special regulations and additional measures have
to be taken accordingly.

These genverters are designed to generate power for both AC
and DC installations, depending  on the type of WhisperPower

PowerCube or  Power  Module installed  with  the genverter. Be
sure that all electrical installations (including all safety systems)
comply with all regulations required by the local authorities. All
electrical safety/shutdown and circuit breaking systems have to
be installed onboard as the genverter itself cannot be equipped
with such equipment for every possible variation.
The vehicle’s power supply system should be suitable and safe
for the voltages applied and the power that will be generated.
Special  attention  has  to  be  paid  on  dividing  the  system  in
branches which are fused individually.
It  is  absolutely  essential  that  each  and  every  circuit  in  the
electrical system be properly installed by a qualified electrician.

3.9

FUSE

It  is  the  installer's  responsibility  to  protect  the  live  wires
between the genverter and the PMG/DC PowerCube. Check the
electrical  information  on  the  identification  plate  in  order  to
calculate the right fuse size.

3.10

GROUNDING

The AC alternator windings are not grounded.
The  housing  of  the  alternator  and  all  other  metal  parts  are
grounded. The position of the earth lug is shown in Figure 6.
The  electric  installation  in  the  vehicle possibly  needs to be
protected against insulation failures. Methods of protection are
subject  to  rules  that may differ  depending  on  the  use  of  the
vehicle  and  local  standards. Experts  in  this  field  should  be
consulted.

3.11

CABLE

For  the  power  cable  we  recommend  the  use  of  3  wire  single
phase oil resistant cable with a  sufficient cross sectional area.
For long cables it is recommended to apply cables with a larger
cross section (refer to ISO 13297 annex A).

Summary of Contents for W-GV/2

Page 1: ...5 INSTALLATION MANUAL W GV 2 W GV 3 W GV 8 and W GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art...

Page 2: ...8 2 How and where to mount the expansion tank 8 2 9 Dry exhaust system 9 2 9 1 General remarks 9 2 9 2 The standard dry exhaust system 10 2 9 3 Installation of the exhaust 10 3 ELECTRICAL INSTALLATION...

Page 3: ...any inaccuracy or the consequences thereof Keep this manual in a secure place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to...

Page 4: ...tter be mounted outside the canopy and outside the vehicle This can be in the side below or on top or of the vehicle The exhaust is of the dry type and includes a stainless steel flexible bellow and h...

Page 5: ...situations it is recommended to fit the air inlet of the engine compartment with an air inlet strainer Figure 5 Mounting of the WhisperPower genverter X wrong V OK 2 4 SOUND AND VIBRATION REDUCTION P...

Page 6: ...o circulate fresh air Air outlets should be at the top of the engine compartment to remove the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from th...

Page 7: ...re not acceptable a noiseless pump is available as an option Art no 50202200 Figure 9 Fuel line assemblies with pump mounted vertically or in an angle 2 7 3 Fuel pipes When the tank is above the genve...

Page 8: ...le to build the radiators and shield on a sub frame that is mounted below the vehicle as a module MEASURES HAVE TO BE TAKEN TO PREVENT THE HOT AIR FROM CIRCULATING AND REDUCING THE CAPACITY OF THE RAD...

Page 9: ...e manifold to the expansion tank The cooling system should be filled with long life G12 cooling liquid Initially the engine cooling system can be filled via the cap on the exhaust manifold of the engi...

Page 10: ...nkets for thermal and acoustic insulation The mufflers are high quality industrial mufflers much more effective robust and durable than mufflers made for automotive use 2 9 3 Installation of the exhau...

Page 11: ...ing the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple just...

Page 12: ...settings other than the factory settings refer to the DDC user s manual especially to the APPENDIX 3 6 STARTER BATTERY For starting the genverter requires a 12V starter battery of at least 55 Ah 80 Ah...

Page 13: ...wer PowerCube or Power Module installed with the genverter Be sure that all electrical installations including all safety systems comply with all regulations required by the local authorities All elec...

Page 14: ...en there is only a circuit breaker use it to disconnect the generating set from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if...

Page 15: ...n muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50...

Page 16: ...th hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x...

Page 17: ...March 2015 EN 17 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 24 Layout of genverter system with PMG Figure 25 Example of marine ge...

Page 18: ...W GV 3 W GV 8 and W GV 10 March 2015 EN 5 2 MECHANICAL DRAWINGS Figure 26 Two cylinder genverter mechanical drawings Figure 27 Three cylinder genverter mechanical drawings 650 600 Service side Footpr...

Page 19: ...and DC belt driven generators Power Conversion Sinewave inverters Inverter chargers Battery chargers Monitoring and control Power Storage AGM and gel batteries Lithium ion batteries Battery related p...

Page 20: ...Ref PM WP GV8 Date 5 8 2016...

Reviews: