Intellitec W-GV/2 Installation Manual Download Page 1

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V1, March 2015

INSTALLATION MANUAL

W-GV/2, W-GV/3, W-GV 8 and W-GV 10

genverters for mobile use

WHISPERPOWER BV

Kelvinlaan 82

9207 JB Drachten

Netherlands

Tel.: +31-512-571550

Fax.: +31-512-571599

www.whisperpower.com

Art

40200991

Summary of Contents for W-GV/2

Page 1: ...5 INSTALLATION MANUAL W GV 2 W GV 3 W GV 8 and W GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art...

Page 2: ...8 2 How and where to mount the expansion tank 8 2 9 Dry exhaust system 9 2 9 1 General remarks 9 2 9 2 The standard dry exhaust system 10 2 9 3 Installation of the exhaust 10 3 ELECTRICAL INSTALLATION...

Page 3: ...any inaccuracy or the consequences thereof Keep this manual in a secure place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to...

Page 4: ...tter be mounted outside the canopy and outside the vehicle This can be in the side below or on top or of the vehicle The exhaust is of the dry type and includes a stainless steel flexible bellow and h...

Page 5: ...situations it is recommended to fit the air inlet of the engine compartment with an air inlet strainer Figure 5 Mounting of the WhisperPower genverter X wrong V OK 2 4 SOUND AND VIBRATION REDUCTION P...

Page 6: ...o circulate fresh air Air outlets should be at the top of the engine compartment to remove the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from th...

Page 7: ...re not acceptable a noiseless pump is available as an option Art no 50202200 Figure 9 Fuel line assemblies with pump mounted vertically or in an angle 2 7 3 Fuel pipes When the tank is above the genve...

Page 8: ...le to build the radiators and shield on a sub frame that is mounted below the vehicle as a module MEASURES HAVE TO BE TAKEN TO PREVENT THE HOT AIR FROM CIRCULATING AND REDUCING THE CAPACITY OF THE RAD...

Page 9: ...e manifold to the expansion tank The cooling system should be filled with long life G12 cooling liquid Initially the engine cooling system can be filled via the cap on the exhaust manifold of the engi...

Page 10: ...nkets for thermal and acoustic insulation The mufflers are high quality industrial mufflers much more effective robust and durable than mufflers made for automotive use 2 9 3 Installation of the exhau...

Page 11: ...ing the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple just...

Page 12: ...settings other than the factory settings refer to the DDC user s manual especially to the APPENDIX 3 6 STARTER BATTERY For starting the genverter requires a 12V starter battery of at least 55 Ah 80 Ah...

Page 13: ...wer PowerCube or Power Module installed with the genverter Be sure that all electrical installations including all safety systems comply with all regulations required by the local authorities All elec...

Page 14: ...en there is only a circuit breaker use it to disconnect the generating set from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if...

Page 15: ...n muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50...

Page 16: ...th hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x...

Page 17: ...March 2015 EN 17 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 24 Layout of genverter system with PMG Figure 25 Example of marine ge...

Page 18: ...W GV 3 W GV 8 and W GV 10 March 2015 EN 5 2 MECHANICAL DRAWINGS Figure 26 Two cylinder genverter mechanical drawings Figure 27 Three cylinder genverter mechanical drawings 650 600 Service side Footpr...

Page 19: ...and DC belt driven generators Power Conversion Sinewave inverters Inverter chargers Battery chargers Monitoring and control Power Storage AGM and gel batteries Lithium ion batteries Battery related p...

Page 20: ...Ref PM WP GV8 Date 5 8 2016...