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1485 Jacobs Rd.

Deland, FL 32724

386.738.7307

P/N 53-00549-100 Rev. C 032619

www.intellitec.com

Intellitec

SERVICE MANUAL

SMART EMS

TM

The 12 VDC voltage connections are made through the 8 pin Mate-N-Lok plug on the low voltage side of the control
module. The connections are as follows:

1

+ 12 Volts

2

Ground

3

Relay 4 Normally Open

4

Relay 4 Common

5

Relay 4 Normally Closed

6

Relay 5 Normally Open

7

Relay 5 Common

8

Relay 5 Normally Closed

The +12 volts should be supplied from a source fused at 3 Amps minimum and capable of delivering up to 1 Amp of
AVERAGE current. Protecting this connection with a higher rated fuse is acceptable since the EMS is internally protected
with a 3 Amp fuse.

The relay connections are typically made to the thermostat wires of the air conditioners. The normally open contacts are
wired in "series" with the thermostat. This means that the thermostat wire is cut and the two ends are wired to the Common
and the Normally Open contacts of the relay/s. In this way, the EMS can interrupt the operation of the compressor, just as
the thermostat does. The low voltage wires are brought into the box through the large hole in the lower right-hand corner of
the back of the box.

If a remote panel is to be used in the installation, it should be installed now.
Select a convenient location for the panel, where it can be easily viewed by
the owner. Cut a hole for the panel as shown.

Route the harness from the hole for the display panel to the EMS (up to 40
feet of cable is acceptable). Plug the cable into the EMS, assuring it is
properly seated on all four pins. (Note: This cable is polarized, the latches
of each end of the connector mate to each other, and will go on easily in the
right direction, but can be forced on in the reverse direction.)

Now the EMS should be moved into the mounting hole, being careful not
pinch any of the wires. It should be screwed in place using four # 8, round
head screws into the 4 holes in the side flanges. The front covers should
be screwed into place with 4 screws into the holes in the top and bottom
flanges.

The Remote Panel should be plugged onto the harness observing the polarity as before. The panel should then be
installed in the hole and screwed in place using two # 6, flat head screws through the holes in the panel. The white function
label should be lettered to correspond to the order of load shedding and installed. The cover label should be placed
against the front panel in the trim bezel snapped on to hold the label in place.

Pin

Function

OPTIONAL REMOTE PANEL

Summary of Contents for SMART EMS

Page 1: ...rgy management to minimize the over loading and tripping of circuit breakers the offers slots for four single or dual standard 120 volt circuit breakers One of these breakers must be a 30 Amp unit tha...

Page 2: ...can be either single or dual circuit types All the loads in the RV are fed from the branch breakers The current entering the main circuit breaker is routed through the magnetically coupled current se...

Page 3: ...ences in current draw over a range of line voltage and ambient temperature by re learning the load each time it is turned off The system now waits until the total current is lower than 30Amps by the a...

Page 4: ...draw The first step when installing an EMS is to determine which loads will be controlled and in what order they will be shed A typical scheme would be to control the two air conditioners the water h...

Page 5: ...ad The one at the top of the column is first to be shed The one below it will turn off next and so forth The loads be wired in this order for the system to operate as desired Finally the number and si...

Page 6: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00549 100 Rev C 032619 www intellitec com Intellitec SERVICE MANUAL SMART EMS TM...

Page 7: ...uld be stripped and the ground wire of each cable connected to the GROUND bar terminal strip The white or neutral wires should all be connected to the NEUTRAL bar terminal strip See the box drawing If...

Page 8: ...ht hand corner of the back of the box If a remote panel is to be used in the installation it should be installed now Select a convenient location for the panel where it can be easily viewed by the own...

Page 9: ...isconnected Both 120 voltAC and 12 volt DC power should now be applied to the system When this is done the relays should be heard pulling in one at a time If the system is equipped with a Display Pane...

Page 10: ...n shorted together will operate EMS relays without the presence of 120 VAC 4 pin Molex KK 156 Display Panel Connector Mating Housing Molex 09 50 3041 1 Power 2 Data 3 Ground 4 Select Line 8 pin in lin...

Page 11: ...o the change over service literature for trouble shooting A Check the 12 volt power to the EMS module 1 Check 12 volt fuse in 12 volt distribution panel Replace if necessary 2 Check 12 volt 3 Amp fuse...

Page 12: ...ange characters A Check thermostat wiring and settings B Check air conditioner A Check jumper setting per Figure on page 5 B Check relay wiring per Figure on page 5 Check wiring between EMS and displa...

Page 13: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00549 100 Rev C 032619 www intellitec com Intellitec SERVICE MANUAL SMART EMS TM...

Page 14: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00549 100 Rev C 032619 www intellitec com Intellitec SERVICE MANUAL SMART EMS TM...

Page 15: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00549 100 Rev C 032619 www intellitec com Intellitec SERVICE MANUAL SMART EMS TM...

Page 16: ...1485 Jacobs Rd Deland FL 32724 386 738 7307 P N 53 00549 100 Rev C 032619 www intellitec com Intellitec SERVICE MANUAL SMART EMS TM...

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