Intelligent Energy FCPM, User Manual

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3
Contents
1 Safety warnings 4
2 Key components 5
2.1 Product specification 5
2.2 System diagram 6
3 Assembly 9
3.1 Connecting output power cables 9
3.1.1 Disconnecting SPMs from central module 10
3.1.2 Connecting SPM to central module 11
3.2 Mounting 12
3.2.1 Mounting point information 12
3.2.2 Mounting dimensions 13
3.3 Air flow restrictions 13
3.3.1 Electronics air flow 13
3.3.2 SPM cooling fans 14
4 Hydrogen connection 14
4.1 Connector specification 14
4.2 Hydrogen specification 14
4.3 Hydrogen High Flow Light Weight (HFLW) Regulator 15
4.4 Connecting the FCPM and HFLW Regulator 15
5 Electrical connections 16
6 Operating the FCPM 17
6.1 Startup using the Start button 17
6.2 Startup using digital signal 17
6.3 Shutdown using the Start button 17
6.4 Shutdown using digital signal 17
6.5 Monitoring of data output 17
6.6 Software update procedure 18
6.7 Configuration update procedure 18
6.8 LED states 18
7 Logging and data connections 19
7.1 SD card formatting 19
7.2 SD card data format 19
7.3 Configuration format 19
7.3.1 Configuration parameter definitions 19
7.4 UART format 20
7.5 CAN format 21
7.5.1 CAN data to FCPM 21
7.5.1 CAN Data sent by FCPM 22
8 Electrical considerations 24
8.1 Battery charge limits 24
8.2 Emergency battery usage 24
8.3 Specifying a battery 24
8.4 Specifying a hybrid battery cable 24
9 Storage and maintenance 25
9.1 User maintenance 25
9.2 Recommended storage 25
10 Troubleshooting 26
10.1 Fault codes 26
10.2 Contact Product Support 26
11 End of life treatment and disposal 26
12 Appendix 27
12.1 Connector specifications 27
12.1.1 Regulator Interface [Port No 10] 27
12.1.2 HMI Analogue/Digital [Port No 9] 27
12.1.3 UART and CAN [Port No 8] 28
12.1.4 Battery diagnostics module
(Battery Volts or CVM) [Port No 6&7]
28
12.1.5 FCPM In [Port No 4] 28
12.1.6 FCPM Out [Port No 5] 28
12.2 Fault codes 29
12.2.1 PCM fault codes 29
12.2.1 SPM1 & 2 fault codes 32