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Code / Fusion report
Cause
Solution
manufacturing defects.
data input to the manual data fusion input.
ERROR 38 !
(LOAD_SHC_ERROR)
report sentence: "LoadSE"
Short circuit during fusion process
Change fitting. Be sure to follow fitting’s
manufacturer indications for a good joint’s
preparation
ERROR 39.0 !
(CONTROL_VOLTAGE_ERROR)
report sentence: "VCtrEr"
Output voltage not stable
Check power generator: refer to chapter 17 for power
generator specification.
Change energy supply. Connect the control unit to a
stable source.
ERROR 39.1 !
(OUT_VOLTAGE_ERROR)
report sentence: "VoutEr"
Output voltage out of limits (too high or too low)
Check power generator: refer to chapter 17 for power
generator specification.
Change energy supply. Connect the control unit to a
stable source.
ERROR 41 !
(GENERAL_ERROR)
report sentence: "GenErr"
General error due to unexpected conditions.
If it happens 3 times in succession contact technical
support at no. +1 770 632 7530
ERROR 42 !
(SERVO_ERROR)
report sentence: "SrvErr"
The servo controller assisting the welding is
defective.
Generic error. Shut off the device and then restart, if
the problem will stand please contact technical
support at no +1 770 632 7530
ERROR 43 !
(SYNC_ERROR)
report sentence: "SynkEr"
Generic error.
Constantly occurrence of this error characterizes
calibration problems or electromechanical device
problems (shock or lack of any electrical contact
between parts).
Hardware error . A defect in the hardware has been
recognized. Please contact technical support at no. +1
770 632 7530
ERROR 44 !
(HW_SERVO_ERROR_FCTRL)
report sentence: "HFCEr"
Power controller defected.
Hardware error . A defect in the hardware has been
recognized. Please contact technical support at no. +1
770 632 7530
ERROR 45 !
(SW_ERROR)
report sentence: "SwErr"
Code error reception, bad working
(communication) or software error
No solution. Shut off the device and then restart, in
case the message is displayed again please contact
technical support at no. +1 770 632 7530
ERROR 50 (USER_STOP_ERROR)
Report name "UsrStp"
Welding error. The user has pressed the STOP
button during the fusion cycle.
Wait for the fitting cooling before performing a
second fusion cycle (if allowed).
ERROR 50 !
(USER_STOP_ERROR)
report sentence: "UsrStp"
The user has activated the red
STOP
button during
the welding cycle.
Read welding instruction of the fitting’s manufacturer
before restart another welding cycle.
ERROR 70 !
(MEMORY_WRITING)
report sentence: "MemErr"
Full Memory or DMS failure (Data Memory
System).
Contact technical support at no. +1 770 632 7530
ERROR 80 !
WELD_AUTHORIZATION
Welder must be authorized
Use welder’s badge when control unit will require it
17) Information on generators
I Fuse 60 or 105 is equipped with internal circuits capable of accepting a variables input voltage and input frequency. Often
generators provide an electric current with characteristics not related with those of the network. This ECU:
•
allows greater tolerance of voltage and frequency to input current;
•
displays the tension and frequency to input current.
It also has two electronic systems capable of guaranteeing a:
•
start-up of progressive current demand, limiting the overhead of the generator;
•
a progressive decrease of current request to the motor generator during the final phase of fusion. This is to avoid
the generation of currents which can elude the input filters and damage machine.
Despite the use of these two systems, the energy delivered to the electrical fitting remains within the given tolerance according to
ISO 12176-2. In order to avoid damage to the machine and to ensure that the internal systems of functions control do not break the
fusion cycle, the motor generator should be conform to the following recommendations:
•
is suitable to operate inductive loads and operating systems with phase "cut" (some generators have the voltage
regulating system that does not allow phase "cut") to the connected equipment;
•
keep a stable output voltage and the motor rotation speed even in the presence of quickly alternating loads;
•
the peak voltage must not exceed 800 Volts
•
adjustable gap voltage (AC) between 240V-260V (230V nominal) for I Fuse 105
•
adjustable gap voltage (AC) between 130V-150V (120V nominal) for I Fuse 60
