background image

 

 
 
 
 
 

 

 

Step 13 

 
 

 

 

 

Selector Stem/Top Weight Assembly 

 

 

 

Front of Weight Plate has recessed area for

   

 

 

 

Weight Plate Number Stickers

 

  

 

 

Weight Plate

 

 
 
 
 
 
 

Bottom of weight plate has three feet 

 

 

 

Top Weight Pulley and M12 Jam Nut 

 
 
 
 

 

 

 

 

 

Rubber Donuts 

 

 

 

 

 

 

 

 

Weight Stack Risers   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shroud Plates

 

 

 

NOTE: Before beginning Step 13: If optional 200 lb. heavy stack is being assembled, eliminate the   

 

 

 

Weight Stack Risers. This space will be taken up by 5 extra Weight Plates.

 

 

Step 13: Slide Weight Stack Risers down the Guide Rods and onto the Shroud Plates. Next, slide the 

 

Rubber Donuts down the Guide Rods until sitting on the Weight Stack Risers. Slide each Weight 

 

Plate down the Guide Rods until all 15 Weight Plates (20 Plates for heavy stack) are resting on    

   

 

the Rubber Donuts.  Be sure that all Weight Plates are facing toward front of the machine. Front  

 

 

Of Weight Plate is indicated by recessed area for weight stack numbers. Next, slide Selector 

 

Stem/Top Weight Assembly down the Guide Rods and onto Weight Stack. 

 

 

Repeat with the second Weight Stack.  

 

 

 

Attach the Top Weight Pulley Assemblies and Jam Nuts on the Selector Stems, verifying that bolts 

 

are threaded completely into the Selector Stems with Locknuts on the Pulleys bolts facing towards 

 

front of the gym using: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Two (M12 Jam Nuts) 

 

 

 

 

(Wrench Tighten Jam Nuts) 

 

 

 

 

IMPORTANT! Top Weight Pulley Assemblies must be fully threaded into the Weight Stack 

 

Selector Stems with the Jam Nuts tightened securely before use.  Failure to do so may 

 

cause the Pulley Assemblies to come loose from weights and can cause injury. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 13 

Summary of Contents for SCS-202

Page 1: ...S 202 INSPIRE SMITH CAGE SYSTEM OPTION 2 ASSEMBLY AND OPERATION MANUAL SCS 002 SMITH CAGE SCS 102 SMITH BAR SOLD SEPARATELY RECORD SERIAL NUMBER HERE www inspirefitness net by Health In Motion 11 15 1...

Page 2: ...in this manual to verify that all parts are accounted for before assembly If any parts are missing contact the retailer of this Smith Cage System for replacement parts Or call Inspire Fitness at 877...

Page 3: ...s 1 Tools Required 1 Parts Hardware List 2 Cable Chart 3 Assembly Instructions 4 Cable Adjustment 26 Exploded View 27 Decal Reference 28 Decal Placement 29 Accessories Options Training Tips 30 General...

Page 4: ...as described in this Operation Manual or the exercise chart Do not use attachments not recommended by the manufacturer Make sure bystanders are at least 5 feet away from the Smith Cage System while it...

Page 5: ...9 Bolt M10 x 60 Button Head 2 10 Shroud Mount Plate 2 10 Bolt M10 x 60 Blue dot 4 11 Shroud Mount Bracket 4 11 Bolt M10 x 60 4 12 Guide Rod 4 12 Bolt M10 x 70 2 13 Rubber Donut 4 13 Bolt M10 x 95 But...

Page 6: ...Page 3 CABLE CHART UPPER CABLE GM698 500 002 LOWER CABLE GM698 500 001 ROW CABLE GM698 500 003 GUIDE CABLE GM698 500 004 Qty 2 Qty 2 Qty 2 Qty 2...

Page 7: ...ASSEMBLY INSTRUCTIONS Page 4...

Page 8: ...Beam Base Beam Bracket Step 1 Attach the Right Base Beam Left Base Beam Two M10 x 25 Hex Bolts Blue Dot Weight Stack Mount two Cable Anchor Plates Four M10 x 125 Hex Bolts And two Base Beam Brackets...

Page 9: ...nuts Step 2 Attach two Main Uprights to the rear of the Left and Right Four M10 x 105 Hex Bolts Right Base Beams orient all Uprights with the four Weight Eight M10 Flat Washers Rack mounting tabs towa...

Page 10: ...rights Lower Right Cable Four M10 x 110 Hex Bolts Column Mount and Lower Left Cable Column Mount to Eight M10 Flat Washers the Left and Right Base Beams using Four M10 Locknuts Orient all Uprights wit...

Page 11: ...he Pull Up Cross Brace to top of front Two M8 x 20 Hex Bolts Main Uprights using Two M8 Flat Washers Finger Tighten Only Step 6 Attach the Rear Cross Brace to the top of Two M8 x 20 Hex Bolts the rear...

Page 12: ...mn Mount to the Right Main Uprights using Two M10 x 110 Hex Bolts Six M10 Flat Washers Finger Tighten Only Two M10 Locknuts Step 8 Attach the Top Weight Stack Mount to the Rear Main Two M10 x 100 Hex...

Page 13: ...M10 Locknuts 2 M10 x 60 Button Head Bolts 2 M10 x 25 Hex Bolts 8 M10 Flat Washers 4 M10 Locknuts Now install two Brackets supporting the Lat Attachment to Pull Up Cross Brace with the Button Head Bol...

Page 14: ...shers Button Head Bolt pointing up through it using One M10 Locknuts Wrench Tighten Now Step 11 2 M8 x 25 Hex Bolts 4 M8 flat Washers 2 M8 Locknuts 2 M12 x 30 Hex Bolts 4 M12 Flat Washers 2 M12 Locknu...

Page 15: ...h Tighten Now Attach two Shroud Plate Spacers and two Shroud Mount Four M10 x 60 Hex Bolts Plates to the Weight Stack Mount using with Blue Dot Four M10 Flat Washers NOTE Be sure smooth flat side of p...

Page 16: ...t Plates 20 Plates for heavy stack are resting on the Rubber Donuts Be sure that all Weight Plates are facing toward front of the machine Front Of Weight Plate is indicated by recessed area for weight...

Page 17: ...nstall the two Weight Stack Shroud Mounts One at a time Four M10 x 45 Hex Bolts position the Weight Stack Shroud Mounts at the top of the Eight M10 Flat Washers Guide Rod pairs Slide these down the Gu...

Page 18: ...les Assemble the Right Cable Column Slider onto the Cable Column Tube Make sure the Pop pin aligns with the holes in the tube Attach the Right Two M10 x 60 Hex Bolts Cable Column Tube Assembly to the...

Page 19: ...in damage to the cable Now route the cable over Pulley 3 and down through the Floating Pulley with Guide Bushing Pulley 4 Make sure the Guide Bushing is facing towards the rear of the machine Route th...

Page 20: ...16 but this time on the right side of the machine using One Upper Cable One Plastic Ball One 3 Dia Pulley One U Bracket One M10 x 70 Hex Bolt One Spring Clip Two 1 2 Step Spacers One M6 x 20 Button He...

Page 21: ...Lower Cable Column Mount Pulley capturing the cable between the pulley and the lower cable retainer tab only Install the front and rear Pulleys assuring that the cable is seated in their grooves Route...

Page 22: ...Step 18 to install the right side Lower Cable One M10 x 35 Hex Bolt One Plastic Ball One M10 x 50 Hex Bolt One U Bracket One M10 x 55 Bolt Blue Dot One Spring Clip Four M10 Flat Washers One M6 x 20 B...

Page 23: ...e back side of the Wide Pulley and out the front at the bottom of the Row Pulley Mount Be sure the cable goes between the Wide Pulley and cable retainer pin Complete the cable end by sliding a Plastic...

Page 24: ...ad Nut Row Pulley Mount Right Row Cable Row Cable End Start Right Row Cable Here Step 21 Repeat all of Step 20 on the right side of the gym using One Row Cable One Plastic Ball One Spring Clip One U B...

Page 25: ...bottom of the Top Weight Stack Mount Insert the bolt end into the threaded hole in the Base Beam Tighten the bolt so the Guide Cable is taught but do not over tighten Tighten the jam nut Repeat this p...

Page 26: ...10 Locknuts Step 23 Attach the four Weight Rack Plates onto the outer sides of the mounting tabs on the Main Uprights with the Hooks pointing up using Sixteen M10 x 25 Hex Bolts Thirty Two M10 Flat Wa...

Page 27: ...Pulley Mount using Six M6 x 35 Button Head Bolts Six M6 Flat Washers Six M6 Locknuts Note Place the washers under the nuts only No washers under the head of the button head bolts Wrench Tighten Now St...

Page 28: ...ide the lower end of the Fabric Shroud with Shroud Bracket inserted over the lower Shroud Mount Plate Secure the shroud to the plate with three Shroud Plate Connector Pins Turn the Shroud Tightening K...

Page 29: ...can comfortably handle Perform a standard exercise and hold the first repetition Now lightly bounce the weights up and down several times This will seat the cables into the pulleys and prepare the Sm...

Page 30: ...EXPLODED VIEW Exploded View not available at this time Please contact customer service at 1 877 738 1728 for assistance or a copy Page 27...

Page 31: ...Weight Number Stickers DECAL REFERENCE PAGE 28 877 738 1729 8 870 718...

Page 32: ...DECAL PLACEMENT Page 29 Serial Number Label NOTICE Label WARNING Label DANGER Label on both sides of safety tiers INSPIRE Label Patent Label...

Page 33: ...ts injury You can warm up with light cardio or by doing a light set of each exercise before going to heavier weights 2 Control the weight Always work with a weight that you can handle through a full r...

Page 34: ...ck cable slack periodically and adjust cable tension as needed Regularly inspect product for loose hardware Do not use or store equipment outdoors Inspect spring clips swivels handles and weight stack...

Page 35: ...of all Shrouds WEEKLY Inspect Accessory Bars and Handles 3 MONTHS Inspect All Decals 3 MONTHS Inspect All Nuts and Bolts Tighten if Needed 3 MONTHS Inspect Anti Skid surfaces 3 MONTHS Clean and Lubri...

Page 36: ...ociated with transportation of the Product In addition you are responsible for insuring any Product shipped or returned You assume the risk of loss during shipment You must present Health In Motion wi...

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