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13

 

DOC

 

SW

25

F

 

2.2010

                                                                                               

www.insingermachine.com

 

 
 

 

 

 

StartUp

 

Procedures

  

Warning: These instructions must be followed or damage to the machine will result.  

Step 1:

 Close the drain valve (see location on pages 25 and 33).  

Step 2

: Open the main water supply valve (if the machine is equipped with the Auto Fill option, skip to Step 

3), then open the fill valve (see location on pages 26 and 27). Fill the machine to the level of the 

overflow tube (see location on page 32). The machine is equipped with a low water protection device 

and will not run without sufficient water in the wash tank.  

Step 3

: With the circuit breakers in the control panel of the machine in the "OFF" position and the main power 

supply to the machine connected, the ON-OFF switch on the button panel can be turned to the "ON" 

position. This should light the amber power light. If not, check this bulb and the other two bulbs to 

make certain they are tight.  

Machines equipped with the Auto Fill option can now be filled by pressing the Auto Fill button. Until the Auto Fill timer is 
properly adjusted (see StartUp Procedures Step 10), the Auto Fill button may need to be pushed more than once to fill the 
machine.  

Note: The machine has a door safety switch and will not operate with the door partially open.  

Step 4

: With the machine full of water and with the door closed, press the start button and let the machine go 

through a complete cycle. The timers in the control panel will go through their sequence, lighting the 

wash and rinse lights on the front of the machine. The cycle is complete when the clear and red light go 

off and the amber light stays on. The pump will not run at this time because the pump circuit breaker in 

the control panel is in the "OFF" position.  

Step 5

: Repeat Step 4 at least two times or until water can be heard spraying out of the rinse nozzles. This 

ensures that the rinse tank is full of water before the heating element is energized.  

Step 6

: All circuit breakers in the control panel can now be switched to the "ON" position. This will energize 

the heating system in the wash and rinse tanks.  

Step 7

: Check the pump for proper rotation by pressing the start button and observing the wash pressure gauge 

on the front of the machine for 5 to 10 seconds. Then press the stop button. The wash pressure should 

be 45- 60 psi. If the pressure is erratic and only rises to about 20 psi, the pump is running backwards. 

The pump will also have a noticeable growl when running backwards. The outside two wires that feed 

the power block in the control panel should be reversed. Run the pump again to confirm that it is 

operating correctly.  

Summary of Contents for SW-25-F

Page 1: ...Y RACK POT PAN and UTENSIL WASHING MACHINES SW 25 F Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 696...

Page 2: ...r web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty a SureFire Start Up Check Out Service shou...

Page 3: ...oting Gas Machine 20 Trouble Shooting Steam Machine 20 Parts List 21 Drawings General View 25 Four View Electric Wash Heat 26 Four View Gas Wash Heat 27 Door Weight and Cable Assembly 28 Bun Pan Rack...

Page 4: ...singer s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger An RMA must be obtained from the Insinger Warranty D...

Page 5: ...anty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an...

Page 6: ...SYSTEM GAS MACHINES ONLY GAS SUPPLY NATURAL 7 W C MINIMUM INLET 6 W C MAIN MANIFOLD 48 000 BTU PROPANE 11 W C MINIMUM INLET 10 W C MAIN MANIFOLD 48 000 BTU 3 STAINLESS STEEL CHIMNEY ON BACK OF MACHIN...

Page 7: ...ge 208 230 460 Pump Motor 27 0 25 0 12 5 Control Circuit 2 0 2 0 2 0 Rinse Heater one 9kW 25 0 22 6 11 3 Total Running Current 54 0 49 6 25 8 ELECTRICAL DATA for MODELS SW 25 F Recirculating Steam 3ph...

Page 8: ...on must be in accordance with CGA Standard CAN CGAB149 1 Natural Gas Installation Code or CAN CGAB149 2 Propane Installation Code 2 Instructions should also be posted in a prominent location describin...

Page 9: ...tank to boost the rinse water to a sanitizing 180 F at the inlet to the machine A rinse tank heated with recirculating steam is an option available on some models The wash tank on electric models inc...

Page 10: ...low the door to open Inside you will find the accessories for the machine Among these will be the fan if ordered and the legs Remove the machine from the pallet install the legs and level the machine...

Page 11: ...ully loaded The higher speed is controlled by a timer and runs at the end of each cycle and when the door to the machine is open Note Consult the factory before connecting any fan not supplied with th...

Page 12: ...he machine A 3 stainless steel gas chimney runs up the backside of the machine A draft diverter is included with the machine shipped inside the machine with the other accessories The draft diverter mu...

Page 13: ...tch and will not operate with the door partially open Step 4 With the machine full of water and with the door closed press the start button and let the machine go through a complete cycle The timers i...

Page 14: ...up properly call INSINGER Manufacturing Step 9 Adjust the pressure regulator see location on pages 26 and 27 The pressure should be set at 20 psi on the rinse gauge while the machine is rinsing Varia...

Page 15: ...t and the red clear indicator lights are deenergized Operation of the Machine Initial Daily StartUp 1 Check if the inside of the machine has been properly cleaned since its last use If not clean the m...

Page 16: ...n rack to prevent it from moving in the machine CAUTION When loading the machine make sure that nothing will obstruct the path of the wash arms This will avoid damage to the machine and to the items b...

Page 17: ...en be careful not to allow any debris to fall into the pump inlet opening 10 Replace the pump inlet screen and the scrap tray screens 11 Close the drain and leave the machine empty of water until it i...

Page 18: ...cle and should be checked while machine is rinsing 10 Note If a qualified technician is available current readings for heating elements should be taken to ensure they are heating properly 11 On machin...

Page 19: ...element Rinse temperature too low Thermostat set too low Adjust rinse thermostat Water supply too cold Set building hot water to 140 F Rinse element blown Replace rinse heating element No rinse water...

Page 20: ...power switch ON 6 If above steps do not light the main burner call your local gas appliance service technician Provide the person working on the machine with the ignition system information included...

Page 21: ...P 6 TJERNLUND FAN HEATING PARTS PART NUMBER DESCRIPTION 509 5004 WASH RINSE ELEMENT 9KW 208 VOLT 509 5005 WASH RINSE ELEMENT 9KW 230 VOLT 509 5006 WASH RINSE ELEMENT 9KW 480 VOLT 509 5132 HIGH LIMIT T...

Page 22: ...STEM PARTS PART NUMBER DESCRIPTION 103 2025 HUB ASSEMBLY 103 2048 BASIC HUB REPAIR KIT 103 2049 COMPLETE HUB REPAIR KIT 503 5019 3 4 THREADED PIPE PLUG 510 5081 10 HP PUMP MOTOR 208 230 460 VOLT 510 5...

Page 23: ...ULATOR 510 5016 1 2 VACUUM BREAKER 510 5056 1 2 VACUUM BREAKER REPAIR KIT 510 5009 1 2 BALL VALVE 514 5057 3 8 X 12 SPRAY HOSE 519 5009 BRASS SWIVEL 519 5027 SPRAY GUN 519 5024 SPRAY GUN REPAIR KIT DO...

Page 24: ...1 5004 CONTACT BOARD N O ON OFF WASH START 511 5006 CONTACT BOARD N C STOP WASH 511 5122 CLEAR BUTTON COVER 511 5212 LOGO CONTROL 24V 511 5213 LOGO EXPANSION MODULE 24V 511 5256 FAN SPEED CONTROL 511...

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