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INOXPA C-TOP S, Installation, Service And Maintenance Instructions

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INOXPA C-TOP S Installation, Service And Maintenance Instructions Download Page 21

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Summary of Contents for C-TOP S

Page 1: ...CONTROL HEAD Original Instructions 10 426 30 03EN 0 2022 01 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS 10 426 32 0013 ...

Page 2: ...OP S AS I 3E Technical Office Manager 15th December 2021 10 246 30 05EN 0 2021 12 Document Revision Machine CONTROL HEAD David Reyero Brunet fulfills all the relevant provisions of the following directive Electromagnetic Compatibility Directive 2014 30 EU and with the following harmonized standards and or regulations EN 61326 1 2013 The technical file has been prepared by the signer of this docume...

Page 3: ... AS I 2E C TOP S AS I 3E Technical Office Manager 15th December 2021 10 426 30 06EN 0 2021 12 Document Revision Machine CONTROL HEAD David Reyero Brunet fulfills all the relevant provisions of these regulations Electromagnetic Compatibility Regulations 2016 and with the following designated standards EN 61326 1 2013 The technical file has been prepared by the signer of this document Serial number ...

Page 4: ...rage 10 5 3 Identification of the control head 10 5 4 Location 10 5 5 Mechanical installation of the control head 10 5 6 Pneumatic installation of the control head 12 5 7 Electrical installation of the control head 13 6 Setup 6 1 Autotune 15 6 2 Manualtune 16 6 3 Auxiliary modes 16 6 4 Reset 17 6 5 Colour coding 17 7 Operating problems 8 Technical Specifications 8 1 Materials 19 8 2 Environment 19...

Page 5: ...t to claim damages This non compliance may cause the following risks failure of important machine plant functions failure of specific maintenance and repair procedures possible electrical mechanical and chemical hazards the risk to the environment due to the type of substances released 2 3 WARRANTY The conditions of the warranty are specified in the General Sales Condition that has been delivered ...

Page 6: ...orming the installation ensure that the compressed air and the power supplies are switched off and that the actuator of the process valve is pressureless Ensure that the power supply does not restart All the electrical work should be carried out by specialised personnel Only use power supplies that guarantee reliable electrical isolation of the operating voltage as per IEC DIN EN 60204 1 Observe t...

Page 7: ... electrical work should be carried out by specialised personnel Before starting the maintenance work make sure that the power supplies are switched off Secure the system against accidental restarting All the electrical work should be carried out by specialised personnel The C TOP S contains electrostatically sensitive components Electrostatic discharge caused by improper handling or incorrect eart...

Page 8: ... same time the electronic module sends feedback signals to the PLC to indicate the current position valve A particular colour for each valve position lights up to indicate its current status at all times The control head is set using the electronic module The control head main parts are 4 1 DESCRIPTION 4 2 APPLICATION The C TOP S can install on any process valve butterfly ball diaphragm and single...

Page 9: ...head Take all possible precautions when transporting and storing the control head to avoid damaging it and its components 5 3 IDENTIFICATION OF THE CONTROL HEAD Each control head is inscribed a fabrication number for its identification indicate the fabrication number on all documents to refer to the control head 5 4 LOCATION Place the control head leaving enough space around it to realize easily t...

Page 10: ...n the actuator shaft 2 Place the target 10 on the shaft adapter 3 Remove the cover screws 01 4 Position the C TOP S on the actuator 5 Tighten the base screws 04 which join the head with the actuator 6 Place the cover 02 and tighten the cover screws 01 10 426 32 0001 Instalación INOXPA S A U 10 426 30 03EN 0 2022 01 10 ...

Page 11: ...ly hose to the air intake 1 of the control head 3 Connect the compressed air supply Use only approved air supply s connections and suitable quality for the installation Cut the air connections with a suitable cutter to avoid damage to them Use the air supply s connections with sufficient length to avoid tensions on them and to avoid its disassemble if separate the control head of the valve is need...

Page 12: ...mmunication 1 Digital 24V DC communication for 2 or 3 solenoid valves 2 Digital 24 V DC communication for 0 or 1 solenoid valves 3 AS interface communication 5 7 1 Electrical installations with digital communication 24V DC To perform the electrical installation of the control head with digital 24V DC communications follow the next steps 1 Remove the cover screws 01 2 Lift and remove the cover 02 3...

Page 13: ... connector so it is not needed to perform any internal wiring Wiring diagram AS interface communication Printing Description Ext 0V GND external sensor 24V DC external sensor S input external sensor AS i M12 pin 3 AS i M12 pin 1 M12 male multi pole connector 10 426 32 0006 10 426 32 0007 Instalación 13 INOXPA S A U 10 426 30 03EN 0 2022 01 ...

Page 14: ...he corresponding solenoid valve will be activated and memorize the new position The control head will be pending to receive new signals for 10 minutes maximum When the control head receives the external signal the new position will activate the corresponding digital output and will light the control head according to the configured colour for this position The control head configuration will finis...

Page 15: ...d the control head will be illuminated by a flashing light of the colour of the next position which has to memorize If the position is discarded the control head illuminates by a flashing light of the colour of the next position which has to memorize The maximum time to memorize the valve s position or discard it is 120 seconds After this time the configuration process will be cancelled to indicat...

Page 16: ...conds To restore the default settings reset the control head pressing the I and II buttons until the control head illuminates by a white continuous light 6 4 RESET The control head is illuminated by different colours to inform the status of the valve and the control head There are some default colours and other ones that be chosen to configure the different positions of the valve The default colou...

Page 17: ... not correspond with the valve s Perform the configuration process according to chapter 6 1 Autotune or 6 2 Manualtune The process valve does NOT act and the light of the current position FLASHES The control head is receiving a signal to act but it has not compressed air supply Check the compressed air supply arrives at the control head The external sensor is defective or is not correctly configur...

Page 18: ...8 4 SOLENOID VALVES Quantity 0 3 Type 3 2 way normally closed with manual locking Operating pressure 3 7 bar Operating voltage 24 V DC 10 Power consumed 0 35 W 8 5 COMUNICATION Digital 24 V DC AS interface Operatin voltage 24 V DC 10 by wire AS i de 29 5 to 31 6 V DC Outlets PNP normally open Terminal type push in nominal cable section 0 2 a 1 5 mm2 22 AWG a 16 AWG type push in nominal cable sec t...

Page 19: ...PARTS LIST Position Description 01 cover screws 02 cover 03 cover seal 04 base screws 05 solenoid valves 06 electronic module 07 pneumatic ports 08 cable gland 09 base 10 target 11 base seal Especificaciones Técnicas 19 INOXPA S A U 10 426 30 03EN 0 2022 01 ...

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Page 23: ...act INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to acces the information INOXPA S A U Telers 60 17820 Banyoles España 10 426 30 03EN 0 2022 01 ...

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