INOXPA S.A.U.
20.006.30.02EN · (0) 2021/09
3
1. Table of Contents
1.
Table of Contents
2.
Generalities
2.1.
Instructions manual ....................................................................................................................................... 4
2.2.
Compliance with the instructions .................................................................................................................. 4
2.3.
Warranty ........................................................................................................................................................ 4
3.
Safety
3.1.
Warning symbols........................................................................................................................................... 5
3.2.
General safety instructions ........................................................................................................................... 5
4.
General Information
4.1.
Description .................................................................................................................................................... 7
4.2.
Operating principle ........................................................................................................................................ 7
4.3.
Application ..................................................................................................................................................... 7
5.
Installation
5.1.
Reception of the agitator ............................................................................................................................... 8
5.2.
Identification of the agitator ........................................................................................................................... 8
5.3.
Transport and storage ................................................................................................................................. 10
5.4.
Location ....................................................................................................................................................... 10
5.5.
Electrical installation ................................................................................................................................... 11
5.6.
Assembly ..................................................................................................................................................... 11
6.
Start-up
7.
Troubleshooting
8.
Maintenance
8.1.
General considerations ............................................................................................................................... 15
8.2.
Maintenance ................................................................................................................................................ 15
8.3.
Lubrication ................................................................................................................................................... 15
8.4.
Spare parts .................................................................................................................................................. 15
8.5.
Conservation ............................................................................................................................................... 15
8.6.
Disassembly and assembly of the agitator ................................................................................................. 16
9.
Technical Specifications
9.1.
Materials ...................................................................................................................................................... 17
9.2.
Other features ............................................................................................................................................. 17
9.3.
Weights ....................................................................................................................................................... 17
9.4.
Dimensions ................................................................................................................................................. 18
9.5.
Technical section and parts list ................................................................................................................... 19
Page 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS VERTICAL AGITATOR BFI Original Instructions 20 006 30 02EN 0 2021 09 20 006 32 0002 ...
Page 2: ...ICAL AGITATOR From serial number IXXXXXX to IXXXXXX 1 XXXXXXXXXIIN to XXXXXXXXXIIN 1 Fulfills all the relevant provisions of the following directive Machinery Directive 2006 42 CE Regulation EC nº 1935 2004 Regulation EC nº 2023 2006 Applicable harmonized standards EN ISO 12100 2010 EN 60204 1 2018 EN ISO 14159 2008 EN 1672 2 2005 A1 2009 The technical file has been prepared by the signer of this ...
Page 3: ...tion 7 5 Installation 5 1 Reception of the agitator 8 5 2 Identification of the agitator 8 5 3 Transport and storage 10 5 4 Location 10 5 5 Electrical installation 11 5 6 Assembly 11 6 Start up 7 Troubleshooting 8 Maintenance 8 1 General considerations 15 8 2 Maintenance 15 8 3 Lubrication 15 8 4 Spare parts 15 8 5 Conservation 15 8 6 Disassembly and assembly of the agitator 16 9 Technical Specifi...
Page 4: ... functions failure of specific maintenance and repair procedures possible electrical mechanical and chemical hazards risk to the environment due to the type of substances released 2 3 WARRANTY The conditions of the warranty are specified in the General Sales Conditions that have been delivered at the time of placing your order The machine may not undergo any modification without prior approval fro...
Page 5: ...ntrol particularly in areas where there is a risk of fire or explosion When cleaning do not spray directly on the engine Do not disassemble the agitator until the switchboard has been disconnected Remove the fuses and disconnect the power cable supplying the motor All electric work should be carried out by specialised personnel 3 2 2 During operation The Technical Specifications of chapter 9 shoul...
Page 6: ...thout fluid Standard agitators are not designed to work during the filling or emptying of tanks The maximum operating conditions of the agitator should not be exceeded Nor should the operating parameters for which the agitator was initially designed to be modified without written authorisations from INOXPA Do not leave loose parts on the floor Do not disassemble the agitator until the switchboard ...
Page 7: ...g the walls of the tank The effect is promoted if the bottom of the tank is curved The marine propeller agitates vigorously the fluid of the tank encouraging the mixture while the sawtooth turbine encourages the dispersion of the product 4 3 APPLICATION The BFI vertical agitators are used in processes of mixing dissolution dispersion and maintenance whenever powerful and high speed agitation is re...
Page 8: ...ivery note INOXPA packs the agitator in their fully assembled form or disassembled on a case by case basis Ensure that the agitator has not been damaged in any way If it is not in good condition and or any parts are missing the carrier must submit a report as soon as possible The following documentation is included with the agitator shipping documents instructions and Servicing manual for the agit...
Page 9: ...ameproof 4 Explosion proof 5 Single phase Motor power 007 0 75 kW 011 1 1 kW 015 1 5 kW 022 2 2 kW 030 3 kW 040 4 kW 055 5 5 kW Motor speed 4 poles 1500 rpm 6 poles 1000 rpm 8 poles 750 rpm Type of the agitation elements 10 Marine propeller 4 Cowler propeller Number of agitation elements 1 One agitation element 2 Two agitation element Name of the agitator BFI Vertical agitator with motor ...
Page 10: ...he shaft will not become deformed but it must not be subject to any type of load 5 4 LOCATION Place the agitator in such a way as to facilitate inspections and checks Leave enough room around the agitator for service disassembly and maintenance operations It is very important to be able to access the electric connection device of the agitator even when in operation For a good agitation process it ...
Page 11: ... the agitator in the support flange of the tank the propeller must be removed from the shaft Once the base of the agitator is placed on the supporting flange the fixing nuts and screws will be assembled in their corresponding holes without being tightened When this operation has been carried out the agitator must be levelled using the following method 1 Place a spirit level against the shaft 2 Che...
Page 12: ...llers is correct it must rotate clockwise when see form the drive side See the following figure Follow the direction of rotation of the agitation components as indicated by the arrow attached to the engine An incorrect direction of rotations results in a loss of agitation performance Check the electrical consumption of the motor Do not modify the operating parameters for which the agitator was ini...
Page 13: ... be fitted with protective devices and safety equipment Consult the manufacturer s instructions manual Introducing an object or solid raw material may cause the agitation component and other mechanical parts to break and compromise its safety or guarantee ATTENTION ...
Page 14: ...ce the viscosity e g by heating the liquid High density Increase motor power Tank too big for the chosen agitator Check with the technical department Wrong direction of rotation Change direction of rotation Agitator speed too low Increase the speed Liquid level insufficient or none Check liquid level in the tank Shaft bended Replace the shaft Critical speed Check with the technical department Worn...
Page 15: ... accordance with the work conditions Motor or gear motor maintenance shall be carried out in accordance with the manufacturer s instructions see the instructions manual 8 3 LUBRICATION The BFI vertical agitators are supported on permanently lubricated bearings which means maintenance is not required The bearings can be re greased by disassembling the support cleaning the previous grease off the be...
Page 16: ...e help of pressure according to the figure beside 9 Remove the other elastic rings 66 and disassemble the other ball bearing 70 by a pressure according to the figure beside 10 Remove the pin 55B and then remove the sleeve 13 and its O rings 80 8 6 2 Assembly of the agitator 1 Mount the O rings 80 in their holes 2 Assemble the sleeve 13 Is important to assemble it with its correct orientation accor...
Page 17: ...t cowler propeller 9 2 OTHER FEATURES Motor IEC B14 IP 55 F class insulation Speed rpm 1500 1000 Maximum motor power kW 5 5 kW Shaft length mm 1500 maximum Shaft diameter mm 30 Propeller diameter mm 150 160 175 200 225 Propeller Marine type 10 Cowler type 4 9 3 WEIGHTS Type agitator Weight kg BFI 1 10 4011 1 160 40 BFI 1 10 4015 1 175 40 BFI 1 10 4030 1 200 60 BFI 1 10 4055 1 225 65 BFI 1 10 6007 ...
Page 18: ...DIMENSIONS Type agitator Dimensions mm A B BFI 1 10 4011 1 160 2015 215 BFI 1 10 4015 1 175 2015 215 BFI 1 10 4030 1 200 2045 235 BFI 1 10 4055 1 225 2050 260 BFI 1 10 6007 1 175 2015 260 BFI 1 10 6011 1 200 2045 235 BFI 1 10 6015 1 225 2045 235 BFI 1 4 4022 1 150 2045 235 BFI 1 4 4040 1 200 2050 260 20 006 32 0006 ...
Page 19: ...Technical Specifications INOXPA S A U 20 006 30 02EN 0 2021 09 19 9 5 TECHNICAL SECTION AND PARTS LIST 20 006 32 0007 ...
Page 20: ...6 Head 1 1 4307 AISI 304L 13 Sleeve 1 1 4404 AISI 316L 42 Base plate 1 1 4404 AISI 316L 51 Allen screw 2 A2 52 Hexagonal screw 4 A2 53 Flat washer 4 A2 53A Flat washer 2 A2 55B Allen pin 2 A2 66 Elastic ring 3 Steel 66A Elastic ring 1 Steel 70 Upper ball bearing 1 Steel 70A Lower ball bearing 1 Steel 80 O ring 2 EPDM 80A O ring 1 EPDM 88 Lip seal 1 GYLON 93 Motor 1 ...
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Page 24: ...U Telers 60 17820 Banyoles Spain How to contact INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to access the information 20 006 30 02EN 0 2021 09 ...
