Ingeteam Ingecon Sun 15U 208 Installation And Operation Manual Download Page 1

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INGECON SUN SMART U

INSTALLATION AND OPERATION MANUAL

Ingeteam Energy S.A.

02/2011

Summary of Contents for Ingecon Sun 15U 208

Page 1: ...INGECON SUN SMART U INSTALLATION AND OPERATION MANUAL Ingeteam Energy S A R ev _ A A S2 000 I KI 05 02 2011...

Page 2: ...hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly revised and it is possi...

Page 3: ...in a PV installation according to the requirements of the National Electrical Code ANSI NFPA70 and any other local codes or laws The installer itself has to meet all local and state code requirements...

Page 4: ...zard It is essential to read the manual before operating the equipment WARNING The opening of the various compartment enclosures in no way implies that no voltage is present inside Access is therefore...

Page 5: ...he inverter can be charged even after being disconnected from Grid and PV Array for 5 minutes Be sure that the 5 steps needed to work without voltage have been correctly made DANGER Explosion There is...

Page 6: ...t any terminal while the inverter is working Disconnect and check that the equipment is without voltage first Service personnel WARNING These servicing instructions are for use by qualified personnel...

Page 7: ...208 and Ingecon Sun 15U 480 Use 194 F 90 C wire either 8 AWG copper or 6 AWG aluminium Copper wires Minimun 8 AWG 0 012in 8 35 mm Aluminium wires Minimun 6 AWG 0 02in 13 3 mm The wiring have to comply...

Page 8: ...ening torques AC Terminals Ingecon Sun 15U 208 Copper wires 8 AWG 8 5 pound in 9 Nm Aluminium wires 6 AWG 12 4 pound in 18 6 Nm AC Terminals Ingecon Sun 15U 480 Copper wires 12 AWG 8 5 pound in 9 Nm A...

Page 9: ...1R 90W silicon coverered resistor R4 1 220 2w 5 RC resistor RC fans RVAC 1 40 kA 130V 4P AC voltage surge arrester with signal RVDC 1 DC 600V 2 1 DC voltage surge arrester monitored VENT1 VEN2 2 119x...

Page 10: ...RVAC 1 RVDC 1 DC 600V 2 1 DC voltage surge arrester monitored VENT1 VEN2 2 119x119x38mm 230Vac fan AAS0091 1 Display hardware keyboard and LED with CAN AAS0165 1 Harmonic filter hardware 40uF string A...

Page 11: ...rge arrester with signal RVDC 1 DC 600V 2 1 DC voltage surge arrester monitored VENT1 VEN2 2 119x119x38mm 230Vac fan AAS0091 1 Display hardware keyboard and LED with CAN AAS0165 1 Harmonic filter hard...

Page 12: ...rge arrester with signal RVDC 1 DC 600V 2 1 DC voltage surge arrester monitored VENT1 VEN2 2 119x119x38mm 230Vac fan AAS0091 1 Display hardware keyboard and LED with CAN AAS0165 1 Harmonic filter hard...

Page 13: ...rminal and wire connection Phase 2 terminal and wire connection Phase 3 terminal and wire connection Neutral terminal and wire connection DC input Grounding Installation and Operation Manual INGECON S...

Page 14: ...2 Ingecon Sun SMART U Installation Operator Manual AAS2000IKI05 Communication Accessories Installation Manual AAX2002IKI01 Ingecon Sun Manager User s Manual AAX2005IKL01 Ingecon Sun POWER U Installati...

Page 15: ...try 27 3 Operating storage and transport conditions 29 3 1 Safety notice 29 3 2 Equipment reception 29 3 3 Handling and unpacking 30 3 4 Equipment transport 31 3 5 Storage 32 3 6 Conservation 32 3 7 W...

Page 16: ...hecking and measurement 51 7 Preventive maintenance 52 7 1 Maintenance tasks 52 8 Troubleshooting 55 8 1 LED indicators 55 8 1 1 Green LED 55 8 1 1 1 Slow flashing 55 8 1 1 2 Fast flashing 55 8 1 1 2...

Page 17: ...delivered to the electricity grid 1 Overview 1 2 1 Models The models included in the INGECON SUN SMART U range are as follows INGECON SUN 15 U 208V INGECON SUN 15 U 480V INGECON SUN 25 U 208V INGECON...

Page 18: ...ter communication via an RS 485 fiber optics wireless or Ethernet card Modem for GSM GPRS remote communications Internet data display Remote access and fault diagnostics Analog input electronics for t...

Page 19: ...er 15 kVA 15 kW 15 kVA 15 kW 25 kVA 25 kW 25 kVA 25 kW Maximum output fault current ac and duration 159A 9 6ms 74A 9ms 206A 11 2ms 266A 8 8ms Maximum output overcurrent protection 70 A 30 A 100 A 50 A...

Page 20: ...MICRO Firmware versions 208V NA Check sums NA DSP Firmware versions 480V AAS1037 Check sums 0xB734 MICRO Firmware versions 480V NA Check sums NA 25 kW DSP Firmware versions 208V AAS1036 Check sums 0x5...

Page 21: ...07 1 01 General Use Power Supplies UL Std No 1741 First Edition Inverters Converters Controllers and Interconnection System Equipment for Use With Distributed Energy Resources Including Revisions thro...

Page 22: ...h temperatures of 85 C Do not leave high temperature sensitive material in the vicinity Avoid corrosive environments 2 1 2 NEMA rating The Ingecon Sun Three phase inverters has NEMA Type 3R Degree of...

Page 23: ...within the atmospheric conditions described above When condensation is present never power up the equipment 2 1 5 Ventilation There must be a 8 in 20 3 cm clearance at the sides and front of the equip...

Page 24: ...e equipped with an optional docking system The system consists of 4 plates bolted to the four corners of the inverter s base to secure the inverter to the concrete pad The system requires following ne...

Page 25: ...eutral wire 2 4 Electrical Diagrams INGECON SUN 15 U 208V INGECON SUN 15 U 480V PV Input Fused disconnect switch DC voltage surge arresters Inverter Transformer Contactor Breaker AC voltage surge arre...

Page 26: ...rter Transformer Contactor Breaker Fuses AC voltage surge arresters 3 X 480 Vac 60 Hz 3 Neutral N MOV s One of the two fuses has to be installed Enclosure and other metal parts always Grounded The hot...

Page 27: ...GETEAM PV Input Fused disconnect switch DC voltage surge arresters Inverter Transformer Contactor Breaker Fuses AC voltage surge arresters 3 X 480 Vac 60 Hz 3 Neutral N MOV s One of the two fuses has...

Page 28: ...e Diameter DC 2 AWG 1 3 41 11 2 2 in 51 mm AWG 10 17 Grounding 1 AWG 10 10 35 11 4 1 69 in 43 mm AC 1 AWG 3 5 41 11 2 2 in 51 mm Grounding AUX 2 AWG 4 1 16 11 2 0 86 in 22 mm Communication AUX 2 AWG 4...

Page 29: ...to indicate that you have received the merchandise and return the signed copy to the sender s address CAUTION Do not storage in environments up to 55 C or less than 20 C of temperature Avoid humidity...

Page 30: ...unpacking The equipment is not knocked and or dropped which could affect the mechanical characteristics such as poor door closure loss of IP rating etc Every effort is made to prevent vibrations whic...

Page 31: ...uipment centre of gravity is at 1 3 the height of its plan view projection Transport by truck To transport the INGECON SUN SMART U on a truck it is essential to maintain the equipment upright and corr...

Page 32: ...i tions indicated in section 3 2 5 It is extremely important to protect the equipment from contact with chemicals which could cause corrosion and also from saline atmos pheres 3 6 Conservation In orde...

Page 33: ...Energy S A in its commitment to an environmentally friendly policy providesAuthorised Managers with information on the location of the components to be decontaminated Those equipment components which...

Page 34: ...voltage Stay away A warning that the high voltage present in the equipment could cause phy sical injury or even death and or damage to the equipment General warning regarding conditions that could res...

Page 35: ...s and regulations the elec trical installation must not entail fire or explosion hazards Workers must be properly protected against the risk of accidents caused by direct or indirect contact The elect...

Page 36: ...equipment and to keep them away from the vicinity of the equipment Warning signs to indicate the pre sence of personnel at work Lockout mechanisms or mechanical locking by padlocks with keys for circ...

Page 37: ...It is advisable to use anti impact glasses when accessing the fan area Electrical hazard Comply with the provisions in the PPE section and in the General Safety Conditions section Inform the workers o...

Page 38: ...asurement points Equipment preventive maintenance tasks not including the electric panels performed from the man machine interface For operational work referring to checking and changing the automatic...

Page 39: ...also mandatory to wear safety gloves of the mechanical type for voltage free work Operational task It is mandatory to wear a helmet compliant with with security standards It is also mandatory to wear...

Page 40: ...be dried before any electrical connection is made 5 1 General installation requirements Ventilation and work space must be adequate for maintenance tasks in compliance with the rules and regulations...

Page 41: ...er grid LIkewise it is essential to close the equipment before connecting it to the PV array or power grid For Inspection Operation or Manipulation tasks Make an electrical check to ensure that no par...

Page 42: ...Modem communication connection At the installer s request optionally the inverters may incorporate hardware to enable a GMS GPRS communication link to be established with the inverter Consult the com...

Page 43: ...ough Ethernet This option of communication may be enabled by the the request and installation of the kit of Ethernet Communication Consult the communication accessory installation manual AAX2002IKI01...

Page 44: ...ersonal safety this point must be connected to the installation AC and DC Ground WARNING One of the two fuse holders connected to Ground from positive and negative poles must be connected with a prope...

Page 45: ...rid connection support a short circuit current of up to 50 kAmp Prior to any manipulation check that there is no electrical hazard at the power input from the grid The use of safety gloves and glasses...

Page 46: ...to ensure lack of voltage Caution Connect the positive pole of the string of panels to the terminals mar ked and the negative pole to the terminals marked If the distance between the inverter and the...

Page 47: ...cated Positive pole and negative pole will connect to DC terminal strip 1 or DC terminal strip 2 depending on the pole that has been grounded When positive pole is grounded positive pole is connected...

Page 48: ...e polycarbonate strip After work on the terminals has been completed it is compulsory to replace the protective polycarbonate strip INGECON SUN 25 U 208V and INGECON SUN 25 U 480V These units are equi...

Page 49: ...arrestors and fuses in general are all in good condition and are in the correct position It is strictly forbidden to remove the methacrylate type protections to make the visual inspection DC Module Ch...

Page 50: ...mandatory to perform the tasks indicated in this point with the equipment door always closed to prevent any possible contact with live parts without IP2X protection 6 2 1 Start up Check that the inver...

Page 51: ...icated on the display must be within the operating ranges The grid frequency must be 50 or 60 Hz The RMS value of the lac1 lac2 and lac3 currents shown must be similar There must be no alarm displayed...

Page 52: ...als doors and handles and also that the equipment is firmly secured to its anchors at the base and at the top if applicable Likewise the enclosure should be checked to ensure that it is free from knoc...

Page 53: ...onding anchors Check that the equipment is correctly ventilated To do so Check the condition of the air outlet fans and clean and replace if neces sary Clean the ventilation grids Check the condition...

Page 54: ...when it is very dirty and full of oil and or grease If the error persists contact Ingeteam EnergyS A During operation the inverters make a buzzing noise Check the characteristics of the surroundings t...

Page 55: ...comes on it means that the PV array has not sufficient irradiance to provide the inverter with the minimum voltage to delivery energy This is the typical situation between sunset and sunrise or when...

Page 56: ...the emergency stop button has not been accidentally pressed and try and activate from the display by removing the manual shut down order 0001H Grid Frequency out of limit 0002H Grid Voltage out of lim...

Page 57: ...Error in the AC varistors CONTACTOR The contacator status is not correct compared to the inverter status AC PROT Error in one of the AC protections surge suppressors fuses AC MAG PROT Error in the thr...

Page 58: ...ears when an DC protection has shotdown Monitorised elements are RVDC In normal operation every switch has to be closed If there is and alarm signal circuit has to be checked to verify where the circu...

Page 59: ...ncrease the value of an editable parameter by one basic unit Down To scroll down a list of parameters or folders with the same level or to decrease the value of an editable parameter by one basic unit...

Page 60: ...inverter has been stopped manually the word Stop shut down appears instead of the value for the power delivered The functions of the keys for the initial screen when in normal status are Manual Stop...

Page 61: ...eens and the meaning of the variables in this menu are indicated below 12 00 09 01 09 MAIN MENU Monitoring Stop reasons Settings Inverter data 12 00 09 01 09 MAIN MENU Monitoring Stop reasons Settings...

Page 62: ...for Grid phase 2 in Amps Iac3 Output current for Grid phase 3 in Amps Screen 4 Frec1 Output frequency in phase 1 Frec2 Output frequency in phase 2 Frec3 Output frequency in phase 3 Cos Phi Cosine of p...

Page 63: ...ation change 4000H Overvoltage at the input from the panels 8000H Voltage very low at the input from the panels Alarmas Hist From the Alarma Inv menu pressing provides access to the submenu Hist Alarm...

Page 64: ...us surge current at AC output FIRMWARE CH Stoppage due to firmware change ADC READING AD converter reading failure internal LOW POWER Insufficientsolarirradiance Noalarmgenerated DC PROT Error at inpu...

Page 65: ...d quality This menu serves to modify the grid quality parameters This menu is only enabled once the security code has been entered Grounding This option serves to modify the PV array grounding type Th...

Page 66: ...the inverter Display Firmware Version FirmDis Name and Version of the Firmware of the display Displayl Boot Version BootDis Name and Version of display s Boot 12 00 09 01 09 INVERTER DATA NS 01109010...

Page 67: ...NOTES Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 AAS2000IKI05 Rev _ Date February 2011 Page 67...

Page 68: ...Ingeteam Energy S A www ingeteam com Avda Ciudad de la Innovaci n 13 31621 Sarriguren Navarra Tel 34 948 288 000 Fax 34 948 288 001 http www ingeteam com...

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