AAS2000IKI01
15
Installation manual
Ingeteam Power Technology, S.A.
Any work carried out which implies a modification of the original electrical settings must be proposed to and accepted by Ingeteam.
Page 1: ...Ingecon Sun Power Installation manual...
Page 2: ...ay exist Liability will not be assumed for total concordance The information contained in this document is regularly reviewed and it is possible that there may be changes in subsequent editions Other...
Page 3: ...ill be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and oper ating this unit The responsibility for designating qualified...
Page 4: ...put up safety signs around the work zone Until these five steps are completed the work area cannot be considered voltage free and any work performed will be considered to be work on live equipment CAU...
Page 5: ...ng the voltage DANGER Explosion There is a very low risk of explosion in very specific cases of malfunction The casing will protect people and property from the explosion only if it is correctly close...
Page 6: ...e connected following the instructions in the manual CAUTION Electrical damage Do not touch boards or electronic components The most sensitive components can be damaged or destroyed by static electric...
Page 7: ...ventive measures 20 4 3 2 Additional risks and measures in handling tasks 21 4 4 Type of tasks to be carried out 21 4 4 1 Inspection tasks 21 4 4 2 Handling tasks 21 4 4 3 Personal protection equipmen...
Page 8: ...ion time 53 Total reset 53 Other adjustments 53 Change NumCAN 53 8 7 Inverter data 53 8 8 Change inverter number 54 9 Troubleshooting 54 9 1 LED messages 54 9 1 1 Green LED 54 Slow flashing 54 Fast fl...
Page 9: ...on Sun 70 Ingecon Sun 80 Ingecon Sun 90 Ingecon Sun 100 Ingecon Sun 100 TL Ingecon Sun 125 TL Ingecon Sun 150 TL Ingecon Sun 180 TL Ingecon Sun 200 TL Ingecon Sun 210 TL Units with a transformer are d...
Page 10: ...Directive 2004 108 EC To comply with each directive compliance with the parts applicable to our units of the appropriate harmonised stan dards is sufficient Low Voltage Directive Ingecon Sun Power un...
Page 11: ...ent temperature These units are designed to operate in a temperature range from 20 C to 65 C Nominal power may be input at up to 45 C Above this temperature the unit limits input power in order to coo...
Page 12: ...m3 h for all models When the unit is installed inside a room a pressure loss of up to 34 Pa is acceptable in the fan circuit and the air must be no greater than 3 m s CAUTION Do not place any object o...
Page 13: ...ct currents 2 3 EMC requirements The Ingecon Sun Power units are equipped with the necessary filtering elements to comply with EMC requirements for industrial applications in order to prevent disturba...
Page 14: ...pping packaging The contents of the shipping container are fragile 3 2 Equipment reception Reception Upon receipt of the shipment check the terms specified in the Delivery Note sign the Signature Rece...
Page 15: ...ition from shipping until they are unpacked Avoid knocks and or falls which may harm their mechanical characteristics e g cause incorrect closure of doors loss of IP rating etc Avoid as far as possibl...
Page 16: ...Try to locate it as close as possible to the connection between the forks and the chassis 3 Ensure that the forks are perfectly level to avoid overturning the unit 4 In any case observe the instructio...
Page 17: ...nged storage the use of dry places avoiding as far as possible sharp changes in temperature is recommended Damage to the packaging cuts holes etc prevents the units from being kept in optimum conditio...
Page 18: ...from the unit s packaging which must be properly separated and processed All the packaging can be delivered to a non hazardous waste management company In any event each part of the packaging may be r...
Page 19: ...sks are included in each affected chapter and are repeated and completed within each chapter in the corresponding critical points Please read this information carefully as it is written for your perso...
Page 20: ...am The necessary means must be arranged to prevent people from outside the installation approaching or handling the equipment These instructions must be easily accessible close to the unit and located...
Page 21: ...op or door the main power supply outside of the box must be switched off 4 4 1 Inspection tasks Definition Involves opening the enclosure for visual inspection tasks 4 4 2 Handling tasks Definition Ta...
Page 22: ...and connection plates should be properly posi tioned at all times avoid direct access to live parts Handling To carry out handling on the unit the voltage must be disconnected The following points mus...
Page 23: ...AAS2000IKI01 15 Installation manual Ingeteam Power Technology S A Any work carried out which implies a modification of the original electrical settings must be proposed to and accepted by Ingeteam...
Page 24: ...cables must be of the appropriate section for the maximum current Special care must be taken to ensure that there are no external elements near the air inlets and outlets to obstruct proper ventilatio...
Page 25: ...AAS2000IKI01 25 Installation manual Ingeteam Power Technology S A A A A A 45 100 72 72 65 8 mm These are the main dimensions of the fixing plates O10 140 140...
Page 26: ...and the floor if they are fitted 840 560 760 1040 1708 980 1031 840 780 832 640 Once the location of the equipment has been selected follow these steps 1 Mark the fixing points for the plates on the f...
Page 27: ...t withstand pulsating voltage components with dU dt of 500 V uS voltage Because of inverter operation the voltage between a phase and ground can reach 3 2 of the open circuit voltage of the PV array 7...
Page 28: ...quipment is not live when accessing its interior The front door of the cabinet is arranged so that it can only be opened when the AC thermomagnetic circuit breaker the DC circuit breaker and any auxil...
Page 29: ...to OFF wait at least 10 minutes before opening the door Internal capacitances may still hold hazardous voltages Once the equipment is open check there is no electrical hazard in the voltage inputs fro...
Page 30: ...roved for electrical hazards is required While the door is open do not alter the position of the thermomagnetic or CD circuit breaker do not operate the controls on the door nor apply force to the int...
Page 31: ...the auxiliary supply optional depending on the model and kit included 5 Connecting the 3 phase inverter system to the power grid 6 Connecting the DC cables from the PV array The following sections des...
Page 32: ...X5 2 1 8 X1 X2 X3 1 9 1 12 X4 1 3 X5 1 4 XAC 1 4 XDC 1 2 5 4 6 Access to auxiliary connections Some PV installations require the inverter to be connected to auxiliary equipment such as solar radiation...
Page 33: ...stic tie containing the modem antenna and cable Connect the rod cable to the cable s rod output and feed it out through the holes on the upper left side of the enclosure Connect the end that goes outs...
Page 34: ...up of an AAX0004 Com Ethernet RS 485 board The unit is provided with a 211 Ohm ferrite rod The cable coming from the AAX0004 Com Ethernet RS 485 board RS 485 output must be inserted as close as possi...
Page 35: ...lled for this purpose and should be 230 V 50 60 Hz Power required will be less than 1000 VA In these units the auxiliary input is on the lower right of the cabinet 5 4 12 Grid connection The cables fo...
Page 36: ...he electrical grid The maximum allowable gauge for these terminal strips is 95 mm in each phase L1 B B L2 L3 N 1 2 3 Units with a transformer Ingecon Sun Power units with a transformer have the option...
Page 37: ...that there is no voltage wearing dielectric gloves and safety goggles approved for electrical hazards is required Caution Connect the positive pole of the panel series to the terminals marked and the...
Page 38: ...DC feed Plate with two M12 copper orifices Wire gauge on each pole 4 240 mm2 cables 64 Nm torque 5 5 Synchronizaci n of units When several Ingecon Sun Power TL units are connected to the same medium...
Page 39: ...ables must be carried out by the installer 2 AAV0017 cables included in the kit but not needed in this case The synchronization or synchronization repetition kits are to be found in the lower right ha...
Page 40: ...t be supplied The kit comprises the control power supply AAS0018 A A B B Night power supply kit for units without a transformer TL Night power supply kit for units with a transformer When this kit is...
Page 41: ...Q10 PV PV Q10 Grounding the negative pole Grounding the positive pole The thermomagnetic circuit breaker protection will open the PV array connection to ground when an insulation fault in the PV arra...
Page 42: ...g the installation This procedure should be carried out in compliance with the security measures described in this manual Turn off the unit to perform the following procedures 1 Measure the voltage be...
Page 43: ...rminals The contact must be able to work with 230 Vac 50 60 Hz and 40 VA power This kit does not provide remote resetting The unit must be reconnected manually 5 6 4 Heating resistor kit In installati...
Page 44: ...operly inserted into the base and that their status window is not red Equipment Check that the protective thermomagnetic circuit breakers are in the correct position Check also that the fuses DC intak...
Page 45: ...ound are similar Finally check that the inverter only displays the manual stop alarm Alarm 1000H on the monitoring menu Once the tasks described above are performed you may proceed to start the invert...
Page 46: ...the unit fixings at both lower and if any upper anchorage points In addition the condition of the enclosure must be checked for dents scratches or rust that might degrade the cabinet or cause it to lo...
Page 47: ...the filter may adversely affect the cooling ability of the fan and result in anomolous heating of the equipment To solve this problem clean and replace the filter and grid With a moderately dirty dry...
Page 48: ...is key you can scroll up the list of parameters or folders within the same level or increase the value of an editable parameter by one base unit Down With this key you can scroll down the list of para...
Page 49: ...0 22 14 04 11 229V 673V 99 2kW NODO 1 229V 229V STOP MENU NODE If the inverter is manually shut down the display will read STOPPED instead of displaying the power fed in by the inverter In the initial...
Page 50: ...of the variables in this menu Screen 1 Pac Power inverter is delivering into the grid in kW Pdc Power supplied by solar panels in kW Etot Total energy in kWh delivered by the inverter to the grid from...
Page 51: ...change alarm 4000H Panel input overvoltage 8000H Low voltage in the PV array Alarmas Hist Alarms since the last connection This value is reset each time the inverter is connected to the grid It has t...
Page 52: ...nal MP LAT ADC Converter internal fault MP ERROR FATAL Fatal error in the inverter MP FALLO RAMA1 Power electronics fault MP FALLO RAMA2 Power electronics fault MP FALLO RAMA3 Power electronics fault...
Page 53: ...s been input Total reset With this option the user can reset all inverter counters This menu is only active after the security code has been input Other adjustments Various internal adjustments Change...
Page 54: ...his is the LED that should light up in normal start up and operating conditions while the others remain off It has three modes Slow flashing Standby due to low solar radiation Flashing every 3 seconds...
Page 55: ...are that the problem is a power failure When power returns the inverter will restart If not check the connections to the grid If the grid has the appropriate grid quality parameters check the grid con...
Page 56: ...us grid current Instantaneous grid current Instantaneous current value out of range 0100H AC protections Varistors Error in AC varistors Contactor The state of the contactor is not correct for the cur...
Page 57: ...r a connector out of its base Units with transformer X7 5 14 13 14 13 14 13 14 13 Q3 Q4 X1 5 Q5 Q1 X8 4 53 54 K1 X1 3 TL units X7 2 14 13 14 13 14 13 14 13 Q2 Q4 X1 5 Q5 QAC X8 6 53 54 K1 X1 3 0200H T...
Page 58: ...sconnect both the AC and auxiliary connections by opening the thermomagnetic circuit breaker and the DC section by opening the PV array breaker After AC and DC power is switched off wait 10 minutes be...
Page 59: ...ffered by Q4 for each phase The resistance for each of the phases must be within the 60 to 70 Ohm range The following figure details the test to be performed 60 70 N L1 L2 L3 N L1 L2 L3 Q4 GV2 P01 1 5...
Page 60: ...checks are correct and a 0002H alarm persists what remains to be checked is that the impedance of each phase of the inverter output to ground is very high To do this remove fuses F6 F7 and F8 VA1 J18...
Page 61: ...d to access the J18 terminal of the intake board This terminal can be found underneath the control card In terminal J18 do not connect wires coming into J18 1 and J18 2 and use a multimeter to measure...
Page 62: ...and J19 6 If there is continuity between terminals X7 7 and X1 4 of the AC branch arrester it is running properly To locate the position of the terminals within the intake board see explanatory drawi...
Page 63: ...d by the unit you must cut the DC power supply and wait 10 minutes before opening the inverter for the first time If the fault is not as specified earlier it will be necessary to look for it in the DC...
Page 64: ...ove the problem persists take note of the unit s serial number and look at what version of firmware it has If you do not know what version of firmware the equipment has it will be enough to power the...
Page 65: ...housing 5 Disconnect the Power cables at the bottom of the block 6 Disconnect the wires entering the Terminal strip from outside the block 7 Disconnect communication boards or analogue inputs 8 Disco...
Page 66: ...onnector on pins 1 and 2 Pin 3 is for connecting the thermal fuse The varistor must be connected as follows Check continuity of the fuse with the varistor outside the board using the tester Place the...
Page 67: ...onitoring of AC arresters X1 8 15 X3 Contactor communications start stop X3 1 Contactor coil 1 X3 8 Start stop 1 X3 2 Contactor coil 2 X3 9 Start stop 2 X4 Panel voltage intake X4 1 BUS negative from...
Page 68: ...eteam Power Technology S A Electronic block Q5 Q3 K1 RC filter for coil CC1 EMI filter F1 F1 QDC1 PV PV Q1 RVDC DC arrester Ground AAS0049 HW for voltage intake RVac AC arrester F6 F7 F8 Fuses AAS0026...
Page 69: ...AAS2000IKI01 69 Installation manual Ingeteam Power Technology S A Q3 Q4 XVENT X8 X7 Q5 K1 F6 F7 F8 Fuses XVC F11 F12 RVac RVDC QAC QDC Electronic block Fan PV PV Ground...
Page 70: ...Notes...
Page 71: ...Notes...
Page 72: ...00 Fax 33 0 5 61 25 00 11 e mail solar energie ingeteam com Ingeteam INC 5201 Great American Parkway Suite 320 SANTA CLARA CA 95054 USA Tel 1 415 450 1869 1 415 450 1870 Fax 1 408 824 1327 e mail sola...
