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18-CD34D1-5-EN 7

 

INSTALLER’S GUIDE

UPFLOW INSTALLATION

The  coil  is  always  placed  downstream  of  the  furnace  airflow. 

Apply gasket material (duct seal field supplied) to ALL mating 

surfaces between the furnace and the coil case.

NOTE:  The top flanges on the furnace must be bent 

90 degrees upward to allow the coil attachment. 

UPFLO

W

FURNA

CE

CASED

COIL

1

VERTICAL 

INSTALLATIONS:

Seal with field 

supplied sealant 

or gasket

DOWNFLOW INSTALLATION

WARNING

!

Do not install the furnace directly on carpeting, 

tile or other combustible material other than 

wood flooring. For vertical downflow application, 

subbase (BAYBASE205) must be used between 

the furnace and combustible flooring. When the 

downflow furnace is installed vertically with a 

cased coil, a subbase is not required.

2

Required floor opening: (DOWNFLOW)

Figure 3 and Table 1

CABINET

WIDTH

RETURN 

DUCT 

WIDTH

FLOOR OPENING  PLENUM OPENING

"A" 

"B"

"C"

"D"

14-1/2"

13-1/4"

13-5/8"

20-1/8"

12-5/8"

19-3/8"

17-1/2"

16-1/4"

16-5/8"

20-1/8"

15-5/8"

19-3/8"

21"

19-3/4"

20-1/8"

20-1/8"

19-1/8"

19-3/8"

24-1/2"

23-1/4"

23-5/8"

20-1/8"

22-5/8"

19-3/8"

FURNACE

FRONT

A (width)

B (depth)

C

D

3

HORIZONTAL INSTALLATION

The coil and furnace must be fully supported when used in the 

horizontal position. Three brackets (with screws) are included 

with downflow furnaces for installation to stabilize and secure 

the furnace and cased coil in the horizontal position. See Figure 4.

IMPORTANT: The cased coil must be placed 

downstream of the furnace. In horizontal 

installations, the apex of the coil may point 

either toward or away from the furnace. See the 

coil Installer's Guide for more details.

The cased coil is secured to the furnace and both the furnace and 

the cased coil must be properly supported. The brackets mount 

using the rear screws on the coil case and use the screws provided 

to secure the bracket to the furnace. The remaining bracket is 

placed as close to center as possible (horizontally) between the 

coil case front and the furnace bottom channel (for downflow/

horizontal furnace). Use four of the screws provided to secure the 

bracket. The upflow furnace,

CASED COIL CONNECTION 

BRACKET FOR DOWNFLOW 

FURNACE IN HORIZONTAL

DOWNFLOW ONLY

4

converted to horizontal, aligns and attaches the coil as in Figure 1. 

However, the coil requires additional support. This furnace may 

be installed in an attic or crawl space in the horizontal position by 

placing the furnace on the left or right side (as viewed from the 

front in the upright position). The horizontal furnace installation 

in an attic should be on a service platform large enough to allow 

for proper clearances on all sides and service access to the front 

of the furnace (See Clearance Table on Outline Drawings and 

Figure 5).

Summary of Contents for M801P040AU24AA

Page 1: ...els only BAYFLTR200 External side filter rack BAYFLTR203 Filter kit horizontal for 17 5 cabinet BAYFLTR204 Filter kit horizontal for 21 cabinet BAYFLTR205 Filter kit horizontal for 24 5 cabinet BAYFLT...

Page 2: ...d components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s...

Page 3: ...and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 5 Follow the lighting instructions Place the appliance be ing inspected into operation Adjust the therm...

Page 4: ...above the floor and the furnace must be located or protected to avoid physical damage from vehicles CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heat...

Page 5: ...E DRAWINGS UPFLOW HORIZONTAL For the M801P Series Furnaces MODEL DIM A DIM B DIM C DIM D M801P040AU24AA M801P060AU24AA M801P060AU36AA 14 1 2 9 5 8 13 1 4 13 M801P080BU36AA M801P080BU48AA M801P100BU36A...

Page 6: ...NECTION 1 5 8 HOLE WITH PLUG 1 5 8 HOLE WITH PLUG 3 7 8 HOLE WITH PLUG ELECTRICAL CONNECTION ALTERNATE MODEL DIM A DIM B DIM C DIM D M801P060AD24AA M801P060AD36AA 14 1 2 9 5 8 13 1 4 13 M801P080BD45AA...

Page 7: ...with downflow furnaces for installation to stabilize and secure the furnace and cased coil in the horizontal position See Figure 4 IMPORTANT The cased coil must be placed downstream of the furnace In...

Page 8: ...ance with latest edition of Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes and applicable provis...

Page 9: ...installations will require use of OUT DOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces install...

Page 10: ...taining the furnace the return air shall also be handled by a duct s sealed to the furnace and terminating outside the space containing the furnace Minimum return air air entering temperature for the...

Page 11: ...rnaceisaccessible itisrecommended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths should be placed over the registers a...

Page 12: ...end tab in the slot Replace screws Remove brackets Screw locations Flanges upward TABLE 6 CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING DIMENSION A FILTER ACCESS OPENING DIMENSION B 14 1 2 13...

Page 13: ...ructions with the kit must be followed WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operatio...

Page 14: ...nder positive pressure 11 Horizontal pipe runs must be supported by hangers straps or other suitable material in intervals at a minimum of every 3 feet of pipe 12 A furnace shall not be connected to a...

Page 15: ...GRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER SEE NOTE 5 From drawing B342026 Rv 0 FURNACE SEE NOTE 6...

Page 16: ...l Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized All field supplied wiring must conform with the temperature limitation...

Page 17: ...ECK 1 Make sure all gas appliances are off except furnace 2 Clock the gas meter with the furnace operating determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas f...

Page 18: ...screw 9 Using a leak detection solution or soap suds check for leaks at the pressure outlet boss and pressure tap test screw 10 Turn on system power and check operation of unit CAUTION Replace and or...

Page 19: ...rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may require a pressure switch change If required us...

Page 20: ...es to make sure they are within the ranges specified on the furnace rating nameplate If the airflow needs to be increased or decreased see the wiring diagram for information on changing the speed of t...

Page 21: ...or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not t...

Page 22: ...R S GUIDE The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Ingersoll Rand 11819 N Pennsylva...

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