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INSTALLER’S GUIDE

© 2015 Ingersoll Rand — All Rights Reserved 

18-CD34D1-5-EN

SAFETY SECTION

The following safety practices and precautions must be followed 

during the installation, servicing, and operation of this furnace.
1.  Use only with the type of gas approved for this furnace. 

Refer to the furnace rating plate.

2.  Install this furnace only in a location and position as 

specified in “Location and Clearances” in this document.

3.  Provide adequate combustion and ventilation air to the 

furnace space as specified in “Air for Combustion and 

Ventilation” in this document.

4. 

Combustion  products  must  be  discharged  outdoors. 

Connect this furnace to an approved vent system only, as 

specified in the “Venting” section in this document.

5. 

Never  test  for  gas  leaks  with  an  open  flame.  Use  a 

commercially available soap solution made specifically 

for the detection of leaks to check all connections, as 

specified in “Gas Piping” in this document.

6. 

Always install the furnace to operate within the furnace’s 

intended temperature-rise range with a duct system 

which has an external static pressure within the allowable 

range, as specified on the unit rating plate. Airflow with 

temperature rise for CFM versus static is shown in this 

document.

7.  When a furnace is installed so that supply ducts carry 

air circulated by the furnace to areas outside the space 

containing the furnace, the return air shall also be handled 

by a duct(s) sealed to the furnace casing and terminating 

outside the space containing the furnace.

8. 

A  gas-fired  furnace  for  installation  in  a  residential 

garage must  be  installed as  specified  in  “Location and 

Clearances” section in this document.

9.  The furnace may be used for temporary heating of 

buildings or structures under construction only when the 

following conditions have been met:

a.  The furnace venting system must be complete and 

installed per manufacturer’s instructions.

b.  The furnace is controlled only by a room thermostat 

(no field jumpers).

c.  The furnace return air duct must be complete and 

sealed to the furnace and clean air filters are in place.

d.  The furnace input rate and temperature rise must be 

verified to be within nameplate marking.

e.  100% of the furnace combustion air requirement must 

come from outside the structure.

f.  The furnace return air temperature range is between 

55 and 80 degrees Fahrenheit.

g. 

Clean the furnace, duct work, and components upon 

substantial completion of the construction process, 

and verify furnace operating conditions including 

ignition, input rate, temperature rise and venting, 

according to the manufacturer’s instructions.

10. 

This product must be gas piped by a Licensed Plumber 

or Gas Fitter in the Commonwealth of Massachusetts.

Safety signal words are used to designate a degree or level of 

seriousness associated with a particular hazard. The signal 

words for safety markings are 

WARNING

 and 

CAUTION

.

b.  WARNING

 indicates a potentially hazardous 

situation which, if not avoided, could result in death 

or serious injury.

c.  CAUTION

 indicates a potentially hazardous situation 

which, if not avoided, may result in minor or moderate 

injury. It is also used to alert against unsafe practices 

and hazards involving only property damage. 

GENERAL INSTALLATION INSTRUCTIONS

The manufacturer assumes no responsibility for equipment 

installed in violation of any code or regulation. It is recommended 

that Manual J of the Air Conditioning Contractors Association 

(ACCA)  or  A.R.I.  230  be  followed  in  estimating  heating 

requirements. When estimating heating requirements for 

installation at Altitudes above 2000 ft., remember the gas input 

must be reduced (See GAS INPUT ADJUSTMENT).

Material in this shipment has been inspected at the factory 

and released to the transportation agency without known 

damage. Inspect exterior of carton for evidence of rough 

handling in shipment. Unpack carefully after moving 

equipment to approximate location. If damage to contents 

is found, report the damage immediately to the delivering 

agency.

Codes and local utility requirements governing the installation of 

gas fired equipment, wiring, plumbing, and flue connections must 

be adhered to. In the absence of local codes, the installation must 

conform with latest edition of the National Fuel Gas Code ANSI 

Z223.1  •  National  Installation  Code,  CAN/CGA  B149.1.  The 

latest code may be obtained from the American Gas Association 

Laboratories, 400 N. Capitol St. NW, Washington D.C. 20001, 

1-800-699-9277 or www.aga.org

These furnaces have been classified as Fan Assisted Combustion 

system  CATEGORY  I  furnaces  as  required  by  ANSI  Z21.47 

“latest edition” and CAN/CGA 2.3. Therefore they do not require 

any special provisions for venting other than what is indicated in 

these instructions.

WARNING

!

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could 

result in serious injury, death or property damage. 

Improper servicing could result in dangerous 

operation, serious injury, death, or property 

damage.

Summary of Contents for M801P040AU24AA

Page 1: ...els only BAYFLTR200 External side filter rack BAYFLTR203 Filter kit horizontal for 17 5 cabinet BAYFLTR204 Filter kit horizontal for 21 cabinet BAYFLTR205 Filter kit horizontal for 24 5 cabinet BAYFLT...

Page 2: ...d components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s...

Page 3: ...and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 5 Follow the lighting instructions Place the appliance be ing inspected into operation Adjust the therm...

Page 4: ...above the floor and the furnace must be located or protected to avoid physical damage from vehicles CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heat...

Page 5: ...E DRAWINGS UPFLOW HORIZONTAL For the M801P Series Furnaces MODEL DIM A DIM B DIM C DIM D M801P040AU24AA M801P060AU24AA M801P060AU36AA 14 1 2 9 5 8 13 1 4 13 M801P080BU36AA M801P080BU48AA M801P100BU36A...

Page 6: ...NECTION 1 5 8 HOLE WITH PLUG 1 5 8 HOLE WITH PLUG 3 7 8 HOLE WITH PLUG ELECTRICAL CONNECTION ALTERNATE MODEL DIM A DIM B DIM C DIM D M801P060AD24AA M801P060AD36AA 14 1 2 9 5 8 13 1 4 13 M801P080BD45AA...

Page 7: ...with downflow furnaces for installation to stabilize and secure the furnace and cased coil in the horizontal position See Figure 4 IMPORTANT The cased coil must be placed downstream of the furnace In...

Page 8: ...ance with latest edition of Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes and applicable provis...

Page 9: ...installations will require use of OUT DOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces install...

Page 10: ...taining the furnace the return air shall also be handled by a duct s sealed to the furnace and terminating outside the space containing the furnace Minimum return air air entering temperature for the...

Page 11: ...rnaceisaccessible itisrecommended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths should be placed over the registers a...

Page 12: ...end tab in the slot Replace screws Remove brackets Screw locations Flanges upward TABLE 6 CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING DIMENSION A FILTER ACCESS OPENING DIMENSION B 14 1 2 13...

Page 13: ...ructions with the kit must be followed WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operatio...

Page 14: ...nder positive pressure 11 Horizontal pipe runs must be supported by hangers straps or other suitable material in intervals at a minimum of every 3 feet of pipe 12 A furnace shall not be connected to a...

Page 15: ...GRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER SEE NOTE 5 From drawing B342026 Rv 0 FURNACE SEE NOTE 6...

Page 16: ...l Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized All field supplied wiring must conform with the temperature limitation...

Page 17: ...ECK 1 Make sure all gas appliances are off except furnace 2 Clock the gas meter with the furnace operating determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas f...

Page 18: ...screw 9 Using a leak detection solution or soap suds check for leaks at the pressure outlet boss and pressure tap test screw 10 Turn on system power and check operation of unit CAUTION Replace and or...

Page 19: ...rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may require a pressure switch change If required us...

Page 20: ...es to make sure they are within the ranges specified on the furnace rating nameplate If the airflow needs to be increased or decreased see the wiring diagram for information on changing the speed of t...

Page 21: ...or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not t...

Page 22: ...R S GUIDE The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Ingersoll Rand 11819 N Pennsylva...

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