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16 18-CD34D1-5-EN

INSTALLER’S GUIDE

ELECTRICAL CONNECTIONS

WARNING

!

The cabinet must have an uninterrupted or 

unbroken ground according to National Electrical 

Code, ANSI/NFPA 70 - “latest edition” and 

Canadian Electrical Code, CSA C22.1 or local 

codes to minimize personal injury if an electrical 

fault should occur. Failure to follow this warning 

could result in an electrical shock, fire, injury, or 

death.

CAUTION

!

The integrated furnace control is polarity 

sensitive. The hot leg of the 115 VAC power must 

be connected to the BLACK field lead.

WARNING

!

To prevent injury or death due to electrical shock 

or contact with moving parts, lock unit disconnect 

switch in the open position before servicing the 

unit. Failure to follow this warning could result in 

electrical shock, personal injury, or death.

Make  wiring  connections  to  the  unit  as  indicated  on  enclosed 

wiring  diagram.  As  with  all  gas  appliances  using  electrical 

power, this furnace shall be connected into a permanently live 

electric circuit. It is recommended that it be provided with a 

separate “circuit protection device” electric circuit. The furnace 

must be electrically grounded in accordance with local codes or 

in the absence of local codes with the National Electrical Code, 

ANSI/  NFPA  70  “latest  edition”  or  Canadian  Electrical  Code, 

CSA C22.1, if an external electrical source is utilized.
All  field  supplied  wiring  must  conform  with  the  temperature 

limitation  for  Type  T  wire  [63°  F  (35°  C)],  when  installed  in 

accordance with these instructions and wiring diagrams supplied 

with the furnace. A disconnecting means must be located within 

sight from, and readily accessible to, the furnace. Refer to the 

SERVICE FACTS literature for unit wiring diagrams in addition 

to the diagram inside the blower door.

WARNING

!

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could 

result in serious injury, death or property damage. 

Never test for gas leaks with an open flame. Use 

a commercially available soap solution made 

specifically for the detection of leaks to check 

all connections. A fire or explosion may result 

causing property damage, personal injury, or loss 

of life.

WARNING

!

TO PREVENT AN EXPLOSION OR POSSIBLE 

INJURY, DEATH AND EQUIPMENT DAMAGE, 

DO NOT STORE COMBUSTIBLE MATERIALS, 

GASOLINE OR OTHER FLAMMABLE VAPORS OR 

LIQUIDS NEAR THE UNIT.

IMPORTANT:
A sediment trap must be installed in the gas line 

before the furnace gas valve. The sediment trap 

must be located as close to the furnace cabinet 

as practical. 

LEFT SIDE PIPING (STANDARD)

RIGHT SIDE PIPING (OPTIONAL)

DRIP LEG

TOP VIEW

AUTOMATIC GAS VALVE
WITH MANUAL SHUTOFF

TOP VIEW OF RIGHT SIDE PIPING

u

DRIP LEG

Summary of Contents for M801P040AU24AA

Page 1: ...els only BAYFLTR200 External side filter rack BAYFLTR203 Filter kit horizontal for 17 5 cabinet BAYFLTR204 Filter kit horizontal for 21 cabinet BAYFLTR205 Filter kit horizontal for 24 5 cabinet BAYFLT...

Page 2: ...d components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s...

Page 3: ...and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 5 Follow the lighting instructions Place the appliance be ing inspected into operation Adjust the therm...

Page 4: ...above the floor and the furnace must be located or protected to avoid physical damage from vehicles CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heat...

Page 5: ...E DRAWINGS UPFLOW HORIZONTAL For the M801P Series Furnaces MODEL DIM A DIM B DIM C DIM D M801P040AU24AA M801P060AU24AA M801P060AU36AA 14 1 2 9 5 8 13 1 4 13 M801P080BU36AA M801P080BU48AA M801P100BU36A...

Page 6: ...NECTION 1 5 8 HOLE WITH PLUG 1 5 8 HOLE WITH PLUG 3 7 8 HOLE WITH PLUG ELECTRICAL CONNECTION ALTERNATE MODEL DIM A DIM B DIM C DIM D M801P060AD24AA M801P060AD36AA 14 1 2 9 5 8 13 1 4 13 M801P080BD45AA...

Page 7: ...with downflow furnaces for installation to stabilize and secure the furnace and cased coil in the horizontal position See Figure 4 IMPORTANT The cased coil must be placed downstream of the furnace In...

Page 8: ...ance with latest edition of Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes and applicable provis...

Page 9: ...installations will require use of OUT DOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces install...

Page 10: ...taining the furnace the return air shall also be handled by a duct s sealed to the furnace and terminating outside the space containing the furnace Minimum return air air entering temperature for the...

Page 11: ...rnaceisaccessible itisrecommended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths should be placed over the registers a...

Page 12: ...end tab in the slot Replace screws Remove brackets Screw locations Flanges upward TABLE 6 CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING DIMENSION A FILTER ACCESS OPENING DIMENSION B 14 1 2 13...

Page 13: ...ructions with the kit must be followed WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operatio...

Page 14: ...nder positive pressure 11 Horizontal pipe runs must be supported by hangers straps or other suitable material in intervals at a minimum of every 3 feet of pipe 12 A furnace shall not be connected to a...

Page 15: ...GRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER SEE NOTE 5 From drawing B342026 Rv 0 FURNACE SEE NOTE 6...

Page 16: ...l Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized All field supplied wiring must conform with the temperature limitation...

Page 17: ...ECK 1 Make sure all gas appliances are off except furnace 2 Clock the gas meter with the furnace operating determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas f...

Page 18: ...screw 9 Using a leak detection solution or soap suds check for leaks at the pressure outlet boss and pressure tap test screw 10 Turn on system power and check operation of unit CAUTION Replace and or...

Page 19: ...rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may require a pressure switch change If required us...

Page 20: ...es to make sure they are within the ranges specified on the furnace rating nameplate If the airflow needs to be increased or decreased see the wiring diagram for information on changing the speed of t...

Page 21: ...or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not t...

Page 22: ...R S GUIDE The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Ingersoll Rand 11819 N Pennsylva...

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