Ingersoll-Rand LIFTSTAR, Parts And Maintenance Manual

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TABLE OF CONTENTS
Description Page N°.
Installation and Operation ........................................................................................................................................... …
Winch control.................................................................................................................................................................. ..…..3
Limit Switches ................................................................................................................................................................ ……3
Pneumatic Scheme .......................................................................................................................................................... ……3
Maintenance
Maintenance Intervals................................................................................................................... ........................................... 4
General Disassembly . .............................................................................................................................................................. 5
Disassembly Instructions .......................................................................................................................................................... 5
Winch Disassembly ...................................................................................................................................................... 5
Lever Control Valve disassembly ................................................................................................................................. 6
Air Control Valve disassembly - Optional Europ Version ............................................................................................ 6
Air Gear Motor disassembly ......................................................................................................................................... 6
Pendant Control disassembly ........................................................................................................................................ 6
Shut-off valve disassembly ........................................................................................................................................... 7
Emergency stop valve disassembly ............................................................................................................................... 7
Cleaning, Inspection and Repair .............................................................................................................................................. 7
Assembly Instructions .............................................................................................................................................................. 7
Winch Assembly ........................................................................................................................................................... 7
Lever Control Valve Assembly ..................................................................................................................................... 8
Air Gear Motor Assembly............................................................................................................................................. 9
Pendant Control Assembly ............................................................................................................................................ 9
Pendant Control Adjustment ......................................................................................................................................... 9
Accessories .............................................................................................................................................................................. 10
Testing ..................................................................................................................................................................................... 10
Notes ........................................................................................................................................................................................ 11
Parts
Winch Assembly Drawing ....................................................................................................................................................... 12
Winch Assembly Parts List ...................................................................................................................................................... 13
Air Gear Motor Assembly Drawing ......................................................................................................................................... 14
Air Gear Motor Assembly Part List ......................................................................................................................................... 15
“OLD” Lever Control Valve Assembly Drawing and Part List ............................................................................................... 16
Control Valve Assembly Drawing and Parts List ..................................................................................................................... 17
“NEW” Lever Control Valve Assembly Drawing .................................................................................................................... 18
“NEW” Lever Control Valve Assembly Part List .................................................................................................................... 19
Notes ........................................................................................................................................................................................ 20
Optional Valve Assembly Drawing and Parts List ................................................................................................................... 21
Two Pendant Control Assembly Drawing ................................................................................................................................ 22
Two Pendant Control Assembly Part List ................................................................................................................................ 23
Shu-off Valve Assembly Drawing and Parts List ..................................................................................................................... 24
Emergency Stop Valve Assembly Drawing and Parts List ....................................................................................................... 25
Torque Limitor Assembly Drawing and Parts List ................................................................................................................... 26
Limit Switches Assembly Drawing .......................................................................................................................................... 27-28
Limit Switches Assembly Parts Listing .................................................................................................................................... 29
Drum Guard Assembly Drawing and Parts List ....................................................................................................................... 30
Notes ........................................................................................................................................................................................ 31-33
Parts Ordering Information .................................................................................................................................................. 34
Warranty .................................................................................................................................................................................. 35
Office Location ........................................................................................................................................................................ 36