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EN-5

16575003_ed1

EN

Related Documentation

For additional information refer to:
Rotary Air Sander, Polisher or Buffer Product Safety Information Manual Form 04580387.
Rotary Air Sander, Polisher or Buffer Product Information Manual Form 80221021.
Rotary Air Sander, Polisher or Buffer Parts List Manual Form 16573925.

Manuals can be downloaded from www.irtools.com

Scoring

Worn Front End Plate Spacer (19) or 
Front End Plate (18)

Install a new Front End Plate Spacer and Front End Plate.

Worn Front Rotor Bearing

Install a new Font Rotor Bearing.

Leaky Throttle Valve

Dirt accumulation on Throttle Valve (6) 
or Throttle Valve Seat (7)

Inject 3 cc of clean kerosene into the Inlet, operate the Tool for 
30 seconds and 

immediately

 inject 3 cc of the recommended 

oil into the Inlet and run the Tool long enough to coat the 
internal parts with the oil.

Worn Throttle Valve or Throttle Valve 
Seat

Replace the Throttle Valve and/or Throttle Valve Seat.

Exhaust at wrong 
direction

Incorrect orientation of the Flow Ring 
(22)

Reverse the face of the Flow Ring against the Motor Housing.

Front Rotor Bearing 
runs hot

Incorrect installation of the Front Seal 
Cup Assembly

Reposition the Front Seal Cup Assembly flush with the face of 
the Front End Plate Spacer.

Front End Plate Spacer rubbing the 
bore of the Front End Plate

Replace the Front End Plate and Front End Plate Spacer 
combination.

Incorrect Front Rotor Bearing 
orientation

If a black stain or black hashmarks are not visible on the face 
of the Bearing when it is assembled with the End Plate and 
Rotor, the Bearing is installed backwards. If possible, remove 
the Bearing and install it correctly or replace the Bearing.

Slow tool idle

Bent or leaky Throttle Valve

Replace the Throttle Valve.

Air leakage around 
Flow Ring

Damaged, mutilated or missing Flange 
Clamp (24)

Replace the Flange Clamp.

Damaged Flow Ring

Replace the Flow Ring.

Trouble

Probable Cause

Solution

Summary of Contents for HDS Series

Page 1: ...16575003 Edition 1 June 2006 Air Sanders and Polishers Series HDS and TDS Maintenance Information Save These Instructions ...

Page 2: ... the Extension Housing unscrew and remove the Housing This is a left hand thread and must be rotated clockwise to remove the Housing NOTICE Some of the gears will be free to fall from the spindle gear shafts when the Housing is separated from the Adapter Make certain they do not fall on a hard surface which could damage them 7 For HDS30 HDS45 TDS30 or TDS45 remove the Spindle Planet Gears 45 or 47...

Page 3: ...ielded bearings should not be cleaned Work grease into every open bearing before installation 6 Apply a film of O Ring lubricant to every O Ring before installation 7 Unless otherwise noted always press on the stamped end of a needle bearing when installing a needle bearing into recess Use a bearing inserting tool similar to the one shown below Dwg TPD786 Assembly of the Throttle and Inlet 1 Inser...

Page 4: ...he table of an arbor press with the collet end upward With the seal end trailing press the Front Spindle Bearing 53 onto the shaft of the Spindle until it stops against the shoulder 7 Install the Ring Gear Clamp 43 at the bottom of the large opening in the gearing end of the Extension Housing 8 Moisten the Front Bearing Spindle Seal 54 with O Ring lubricant and install it in the second internal gr...

Page 5: ...stream of air or replace the Screen Worn or broken Vanes 17 Install a complete set of new Vanes Loose Extension Housing 51 or Gear Case Adapter 32 Tighten the Housing or Adapter to 20 to 25 ft lb 27 to 34 Nm torque Worn or broken Motor Housing 9 Replace the Motor Housing Internal air leakage in the Motor Housing indicated by high air consumption low speed Replace the Motor Housing Grit buildup und...

Page 6: ...le Valve or Throttle Valve Seat Replace the Throttle Valve and or Throttle Valve Seat Exhaust at wrong direction Incorrect orientation of the Flow Ring 22 Reverse the face of the Flow Ring against the Motor Housing Front Rotor Bearing runs hot Incorrect installation of the Front Seal Cup Assembly Reposition the Front Seal Cup Assembly flush with the face of the Front End Plate Spacer Front End Pla...

Page 7: ...16575003_ed1 EN 6 EN Notes ...

Page 8: ...www irtools com 2006 Ingersoll Rand Company ...

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