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GRINDER SPECIFIC WARNINGS

Always match collet size with accessory shank size.

Always insert tool shank no less than 10 mm in the 
collet. Tighten Collet Nut securely to prevent 
accessory from working out during operation of the
Grinder. Check tightness of Collet Nut before 

operating the Grinder. Pay particular attention to 
the fact that allowed speed of a mounted point is 
lowered when the length of the shaft is increased 
between end of collet and mounted point (overhang).

WARNING:

Incorrect combinations of grinding wheel, wheel guard and tool speed could result in injury. 
Correct combinations are specified below:

Guard Part Number

Wheel Type

Wheel Diameter

in. (mm)

Maximum Wheel

Thickness

in. (mm)

Maximum Speed

rpm

AG121–106–4

27

4 (100)

1/4 (6.4)

15,000

LA3–106–45

27

4.5 (115)

1/4 (6.4)

13,200

LA3–106–5

27

5 (125)

1/4 (6.4)

13,200

PLACING TOOL IN SERVICE

 LUBRICATION 

Ingersoll–Rand No. 10

Ingersoll–Rand No. 67

Ingersoll–Rand No. 50

Ingersoll–Rand No. 68

Ingersoll–Rand No. 63

Ingersoll–Rand No. 77

Always use an air line lubricator with these tools.
We recommend the following Filter–Lubricator–Regulator
Unit:

For USA – No. C28–04–FKG0–28

After each two hours of operation, if an air line lubricator is
not used, inject 1/2 to 1 cc of Ingersoll–Rand No. 10 Oil into
the Air Inlet.

After each eight hours of operation, inject approximately 
3 cc of Ingersoll–Rand No. 67 or Ingersoll–Rand No. 77
Grease into the Angle Grease Fitting.  Excessive lubrication
will cause grease to work out around the Arbor.

Do not mark any nonmetallic surface of this tool with
customer identification codes. Such action could affect tool
performance.

MAIN LINES 3 TIMES
AIR TOOL INLET SIZE

TO
AIR
SYSTEM

TO
AIR
TOOL

LUBRICATOR

REGULATOR

FILTER

BRANCH LINE 2 TIMES
AIR TOOL INLET SIZE

DRAIN REGULARLY

COMPRESSOR

(Dwg. TPD905–1)

Summary of Contents for HA120RG4

Page 1: ...amaged frayed or deteriorated air hoses and fittings Be sure all hoses and fittings are the correct size and are tightly secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry...

Page 2: ...bur or other accessory having a maximum operating speed less than the free speed of the Grinder in which it is being used Always conform to maximum rpm on grinding wheel blotters Inspect all grinding...

Page 3: ...3 106 5 27 5 125 1 4 6 4 13 200 PLACING TOOL IN SERVICE LUBRICATION Ingersoll Rand No 10 Ingersoll Rand No 67 Ingersoll Rand No 50 Ingersoll Rand No 68 Ingersoll Rand No 63 Ingersoll Rand No 77 Always...

Page 4: ...nd must be ordered separately 1 Ergo Handle Part No LG2 A48 All the models listed above can be changed to front exhaust tools by reversing the Flow Ring and aligning the the indicator marks with the l...

Page 5: ...l speed via a unique corresponding color match 2 Easily communicate the appropriate backing pads and accessories for each tool through a matching color code system on the backing pads and or other cor...

Page 6: ...t dimensionn s et bien serr s Voir Plan TPD905 1 pour un exemple type d agencement des tuyauteries Utiliser toujours de l air sec et propre une pression maximum de 6 2 bar La poussi re les fum es corr...

Page 7: ...avec la meuleuse Ne jamais utiliser une meule une fraise ou tout autre accessoire ayant une vitesse de service inf rieure la vitesse vide de la meuleuse sur laquelle il est mont Respecter toujours la...

Page 8: ...200 MISE EN SERVICE DE L OUTIL LUBRIFICATION Ingersoll Rand No 10 Ingersoll Rand No 67 Ingersoll Rand No 50 Ingersoll Rand No 68 Ingersoll Rand No 63 Ingersoll Rand No 77 Utiliser toujours un lubrifi...

Page 9: ...d identification couleur pour les meuleuses et les accessoires A LIRE DE GAUCHE A DROITE Plan TPD1146 1 ROUGE JAUNE VERT BLEU GRIS OCRE ROUGE ORANGE JAUNE VERT BLEU GRIS OCRE VIOLET COULEUR DE VITESSE...

Page 10: ...as y accesorios sean del tama o correcto y est n bien apretados Vea Esq TPD905 1 para un t pico arreglo de tuber as Use siempre aire limpio y seco a una presi n m xima de 90 psig El polvo los gases co...

Page 11: ...ado y suministrado con la Amoladora No use nunca una muela taladro rotatorio dental o cualquier otro accesorio que tenga una velocidad m xima de funcionamiento menor que la velocidad libre de la Amola...

Page 12: ...5 27 5 125 1 4 6 4 13 200 PARA PONER LA HERRAMIENTA EN SERVICIO LUBRICACI N Ingersoll Rand N 10 Ingersoll Rand N 67 Ingersoll Rand N 50 Ingersoll Rand N 68 Ingersoll Rand N 63 Ingersoll Rand N 77 Uti...

Page 13: ...tema de codificaci n de colores entre Amoladora y accesorio LEA DE IZQUIERDA A DERECHA Esq TPD1146 1 COLOR DE VELOCIDAD EN PLACA DE IDENTIFICACION VELOCIDAD DE LIMITE DE SEGURIDAD DE ROJO NARANJA AMAR...

Page 14: ...as mangueiras e adaptadores sejam do tamanho correcto e estejam apertados com firmeza Veja o Desenho TPD905 1 para um arranjo t pico de tubagem Use sempre ar seco e limpo com press o m xima de 90 psig...

Page 15: ...fornecido com a Esmeriladora N o use qualquer disco de esmerilamento broca ou outro acess rio que possua uma velocidade m xima de opera o menor do que a velocidade livre da Esmeriladora que esteja a...

Page 16: ...200 COLOCANDO A FERRAMENTA EM FUNCIONAMENTO LUBRIFICA O Ingersoll Rand No 10 Ingersoll Rand No 67 Ingersoll Rand No 50 Ingersoll Rand No 68 Ingersoll Rand No 63 Ingersoll Rand No 77 Use sempre um lub...

Page 17: ...o sistema de c digos de cores correspondentes Esmeriladora e ao Acess rio LEIA DA ESQUERDA PARA A DIREITA COR DA VELOCIDADE NA PLACA DE IDENTIFICA O VERMELHA LARANJA AMARELA VERDE AZUL CINZA MARRON CL...

Page 18: ...MAINTENANCE SECTION 18 Dwg TPA1297 6...

Page 19: ...g in EU EU 99 Lock Pin 5UT 757 for 4 diameter wheel models 10 Throttle Lever Pin 61H 120 ending in EU EU 64 99 11 Throttle Valve Plunger LG2 191 for 4 1 2 diameter wheel models 12 Rear Rotor Bearing R...

Page 20: ...Spindle LA3 4 models LXA312 301 45 Front Spindle Bearing LG2 24 Additional parts for all HA models 46 Bevel Pinion and Bevel Gear 26 Bevel Pinion and Bevel Gear sold only as a matched set LA2 A552 1...

Page 21: ...05L AG230 338 5 Additional parts for all wheel models for models ending in 59 Wheel Guard P64M P64MC or P64ML AG31 338 4 for models ending in P64 P64C for models ending in P64L P64M P64MC or P945M P94...

Page 22: ...h all models ending in P945M P945MC ending in G4 G4C or G4L and P945ML P95M P95MC or P95ML AG230 26M all models using Type 27 Wheels 70 Clamp Nut Wrench 1 1 2 LA2 253 except models ending in P945M I R...

Page 23: ...ip LG2 48W 107 Anchor Bolt Clamp LG2 58 108 Alignment Nut 2 LG2 428 The Handle can be mounted for right or left hand operation and the angle between the Handle and the tool can be adjusted by loosenin...

Page 24: ...e Arbor Bearing Cap 36 This is a left hand thread Rotate the spanner wrench clockwise to remove the Cap In the following step do not allow the Angle Head to rotate when separating it from the Motor or...

Page 25: ...ith the Spindle 44 upward Using a 1 1 2 wrench on the flats of the Extension Housing 41 unscrew and remove the assembled Housing This is a left hand thread Rotate the Housing clockwise to remove it Re...

Page 26: ...g Seat 4 onto the large end of the Throttle Valve Spring 5 Holding the Housing with the Lever downward make sure the Plunger is out of the way and insert the assembled Throttle Valve long stem end lea...

Page 27: ...of the Spindle down onto the pin 4 Using a 9 16 wrench on the flats of the Bevel Pinion 46 thread the Pinion onto the Spindle against the Bearing and tighten it between 14 and 19 ft lb 19 0 and 25 8...

Page 28: ...other grease 8 Carefully grasp the assembled motor in copper covered or leather covered vise jaws with the Throttle Lever downward Registered trademark of ND Industries 9 Install the motor Clamp Nut...

Page 29: ...e Plunger movement Remove the Throttle Lever and clean the groove in the Motor Housing Bent stem on Throttle Valve Replace the Throttle Valve Front Seal Cup Assembly dragging against the shield of the...

Page 30: ...ilated or missing Flange Clamp Replace the Flange Clamp Damaged Flow Ring Replace the Flow Ring Rough operation vibration Improper lubrication or dirt buildup Disassemble the tool and clean in a suita...

Page 31: ...31...

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