Ingersoll-Rand FA2A Parts, Operation And Maintenance Manual Download | Manualshive

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Printed in USA

For Order Entry, Order
Status and Technical
Support
Ingersoll-Rand
Material Handling
P.O. Box 24046
2724 Sixth Avenue South
Seattle, WA 98124-0046
Phone: (206) 624-0466
Fax:

(206) 624-6265

Ingersoll-Rand
Distribution Center
P.O. Box 618
510 Hester Drive
White House, TN 37188
Phone: (615) 672-0321
Fax:

(615) 672-0801

Offices and distributors in
principal cities throughout
the world. Contact the
nearest Ingersoll-Rand
office for the name and
address of the distributor in
your country or write/fax to:

Ingersoll-Rand
Material Handling
P.O. Box 24046
2724 Sixth Avenue South
Seattle, WA 98124-0046
USA
Phone: (206) 624-0466
Fax:

(206) 624-6265

Canada
National Sales Office
Regional Warehouse
Toronto, Ontario
51 Worcester Road
Rexdale, Ontario
M9W 4K2
Phone: (416) 213-4500
Fax:

(416) 213-4510

Order Desk
Fax:

(416) 213-4605

Regional Sales Offices
Calgary, Alberta
44 Harley Road S.E.
Calgary, Alberta
T2V 3K3
Phone: (403) 252-4180
Fax:

(403) 252-4462

Edmonton, Alberta
1430 Weber Center
5555 Calgary Trail N.W.
Edmonton, Alberta
T6H 5G8
Phone: (403) 438-5039
Fax:

(403) 437-3145

Montreal, Quebec
3501 St. Charles Blvd.
Kirkland, Quebec
H9H 4S3
Phone: (514) 695-9040
Fax:

(514) 695-0963

British Columbia
201-6351 Westminster Hwy
Richmond, B. C.
V7C 5C7
Phone: (604) 278-0459
Fax:

(604) 278-1254

Latin America Operations
Ingersoll-Rand
Production Equipment Group
730 N.W. 107 Avenue
Suite 300, Miami, FL
33172-3107
Phone: (305) 559-0500
Fax:

(305) 559-7505

Europe, Middle East and
Africa
Ingersoll-Rand
Material Handling
Douai Operations
111, avenue Roger Salengro
59450 Sin Le Noble, France
Phone: (33) 3-27-93-08-08
Fax:

(33) 3-27-93-08-00

Asia Pacific Operations
Ingersoll-Rand (Japan) Ltd.
Shin-Yokohama Square Bldg.
(5

TH

Floor)

2-3-12 Shin-Yokohama,
Kouhoku-Ku, Yokohama-shi,
Kanagawa Pref. 222 Japan
Phone: 81-45-476-7800
Fax:

81-45-476-7806

Russia
Ingersoll-Rand Company
Kuznetsky Most 21/5
Moscow 103895 Russia
Phone: 7-501-921-53-21

7-501-923-91-34

Fax:

7-501-924-46-25

Regional Sales Offices
Chicago
888 Industrial Drive
Elmhurst, IL 60126
Phone: (630) 530-3800
Fax:

(630) 530-3891

Detroit, MI
23192 Commerce Drive
Farmington Hills, MI 48335
Phone: (810) 476-6677
Fax:

(810) 476-6670

Houston, TX
450 Gears Road
Suite 210
Houston, TX 77067-4516
Phone: (281) 872-6800
Fax:

(281) 872-6807

Los Angeles, CA
11909 E. Telegraph Road
Santa Fe Springs, CA 90670
Phone: (310) 948-4189
Fax:

(310) 948-1828

Philadelphia, PA
P.O. Box 425
900 E. 8th Ave., Suite 103
King of Prussia, PA 19406
Phone: (610) 337-5930
Fax:

(610) 337-5912

United States Office Locations

International Office Locations

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Summary of Contents for FA2A

Page 1: ...ried out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Use only Genuine Ingersoll Rand parts when maintaining or repairing a winch hoist or any component of a winch or hoist ANSI ASME recommends that a winch or hoist or any components of a winch or hoist t...

Page 2: ...r lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this winch in accordance with American National Standards Institute Safety Code ASME B30 7 and any other applicable safety codes and regulations Refer all communications to the nearest Ingersoll Rand Material Handling Office or Distributor Form MHD56117 Edition 3 August 1997 7...

Page 3: ...ntrols 12 Brakes 13 Free Spool 14 Inspection Records and Reports 15 Wire Rope Reports 15 Frequent Inspection 15 Periodic Inspection 16 Winches Not in Regular Use 16 Inspection and Maintenance Report Form 17 Troubleshooting 18 Lubrication 19 Maintenance Thermoplastic Coating 21 Adjustments 22 Disassembly 22 Cleaning Inspection and Repair 27 Assembly 28 Testing 35 Parts Section Winch Parts Drawings ...

Page 4: ...n of mechanics common hand tools as well as special Ingersoll Rand or recommended tools 2 Safety procedures precautions and work habits established by accepted industry standards Ingersoll Rand cannot know of or provide all the procedures by which product operations or repairs may be conducted and the hazards and or results of each method If operation or maintenance procedures not specifically rec...

Page 5: ...parts list for the part numbers Labels and tag shown smaller than actual size 5 Never lift a load greater than the rated capacity of the winch Refer to nameplate attached to winch and to SPECIFICATIONS section 6 Keep hands clothing etc clear of moving parts 7 Never place your hand in the throat area of a hook or near wire rope spooling onto or off of the winch drum 8 Always rig loads properly and ...

Page 6: ...ke with the following exception the automatic drum band brake fully disengages in both the haul in and payout directions Model Code Explanation Example FA2A LXK1G FA 2 A L X K 1 G Series FA Force 5 Air Powered Capacity Based on wire rope at mid drum 2 2 tons 4 000 lb 1 814 kg Generation A Third Generation Drum Length Refer to drum length chart S Short 7 inches 178 mm M Medium 13 1 2 inches 343 mm ...

Page 7: ...2A MMK2 691 313 FA2A MAK1 710 322 FA2A MAK2 713 323 FA2A MMX1 653 296 N A N A N A FA2A MAX1 675 306 FA2A MAX2 678 308 FA2A LXK1 670 304 FA2A LXK2 673 305 FA2A LMK1 728 330 FA2A LMK2 731 332 FA2A LAK1 750 340 FA2A LAK2 753 342 FA2A LMX1 693 314 N A N A N A FA2A LAX1 715 324 FA2A LAX2 718 326 FA2A RXK1 Contact Factory FA2A RXK2 Contact Factory FA2A RMK1 FA2A RMK2 FA2A RAK1 FA2A RAK2 FA2A RMX1 N A FA...

Page 8: ...7 ...

Page 9: ...ific local or other regulations including American National Standards Institute and or OSHA Regulations which may apply to a particular type of use of this product before installing or putting winch to use Mounting Refer to Dwg MHP0124 and Table 1 Care must be taken when moving positioning or mounting the winch Ensure that the winch when lifted will be properly balanced Determine the weight of the...

Page 10: ... rope to length and fuse end to prevent fraying of strands in accordance with the wire rope manufacturer s instructions 2 Feed the end of the wire rope into the wire rope anchor hole in the drum and pull through approximately three feet 1 metre of wire rope 3 Forming a large loop with the wire rope insert the end back into the top of the anchor hole 4 Place the wire rope wedge into the wire rope a...

Page 11: ...sure optimum motor performance Foreign particles moisture and lack of lubrication are the primary causes of premature motor wear and breakdown Using an air filter lubricator and moisture separator will improve overall winch performance and reduce unscheduled down time The air consumption is 380 scfm 10 8 cu m min at rated operating pressure of 90 psig 6 3 bar 630 kPa at the winch motor inlet If ai...

Page 12: ...e before it reaches the motor or an aftercooler at the compressor that cools the air to condense and collect moisture prior to distribution through the supply lines are also helpful Mufflers Make sure mufflers are installed in winch exhaust manifold and control valve exhaust port An additional muffler is used on winches equipped with an emergency stop and overload device Check mufflers periodicall...

Page 13: ...control provides operator control of the motor speed and direction of drum rotation Operate winch throttle control using smooth even movements Do not slam or jerk throttle controls during operation Winch Mounted Air Throttle Refer to Dwg MHP0566 The spring loaded live air manual control throttle valve mounts to the air motor As viewed from the air motor end move the control throttle handle to the ...

Page 14: ...owered and reduced Alternative methods should be used to accomplish the task To lower the load reset the winch 1 Locate the serrated ring directly below the emergency stop button Rotating the serrated ring clockwise causes the emergency stop button to pop up 2 Depress the emergency stop valve ON button 3 Operate the winch control in the payout direction Local Control Emergency Stop Valve Operation...

Page 15: ...usted to hold rated load the brake must be disassembled inspected and repaired Free Spool Optional feature Refer to Dwg MHP1322 The Free Spool option allows wire rope to be spooled from the drum without operating the winch motor During normal winch operations the free spool is in the non free spool position The output shaft connects the outboard upright to the drum The free spool handle is in the ...

Page 16: ...ions noted during frequent inspections and the actual condition of wire rope as determined by periodic inspections Frequent Inspection On equipment in continuous service frequent inspection should be made by operators at the beginning of each shift In addition visual inspections should be conducted during regular operation for indications of damage or evidence of malfunction such as abnormal noise...

Page 17: ...ts Clean lubricate and reassemble 6 BRAKES Individually test brakes installed to ensure proper operation Brakes must hold a 100 rated load at mid drum without slipping If indicated by poor operation or visual damage disassemble and repair brake s Check all brake surfaces for wear deformation or foreign deposits Clean and replace components as necessary Adjustments can be made to the drum band brak...

Page 18: ...opriate National Standards and codes of practice If in doubt about an existing condition contact the nearest Ingersoll Rand distributor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Sideframes Disc Brake 125 Load Test Disc Brake Visual Inspection Drum Band Brake 125 Load Test Drum Band Brake Visual Inspection Motor Control...

Page 19: ...ean air line filter Emergency Stop Valve engaged Reset Emergency Stop valve Overload Device engaged Reduce load to within rated capacity of winch and reset Emergency Stop Valve Air leak Check hose connections Check hose lines for wear or damage Replace worn or damaged hoses Motor runs hot or makes excessive noise during operation Improper lubrication Set lubricator to provide a minimum of 3 drops ...

Page 20: ...rding to the intervals recommended 2 Always inspect removed oil for evidence of internal damage or contamination metal shavings dirt water etc If indications of damage are noted investigate and correct before returning winch to service 3 After winch operation allow oil to settle before topping off 4 Always collect lubricants in suitable containers and dispose of in an environmentally safe manner R...

Page 21: ...ed at bottom center 2 Remove the reduction gear drain plug and install long pipe nipple threaded at one end to 3 8 18 NPT Remove drain vent plug Remove the disc brake drain plug NOTICE Always drain oil into a suitable container and inspect drained oil for evidence of damage metal shavings dirt water etc Dispose of oil in an environmentally safe manner 3 Collect the drained oil and dispose of prope...

Page 22: ...nts of lubricants water or any other fluids Remove or open all vents and drains Components will be hot and may discharge hot fluids or gases Allow sufficient time for components to cool or cool off components prior to handling Gaskets O rings and any components that may be damaged should be removed prior to applying coating Thermoplastic coating is heat applied The surface of the component to whic...

Page 23: ...screw 120 a To loosen band brake turn capscrew 120 in the counterclockwise direction b To tighten band brake turn capscrew 120 in the clockwise direction NOTICE If the capscrew 120 is not accessible the jam nut 117 located closest to the head of capscrew 120 may be used to adjust the band brake Ensure capscrew turns with nut 3 When adjustments are complete tighten jam nut 117 closest to plunger 11...

Page 24: ...24 1 Remove the wire rope from the drum Remove wire rope anchor 63 and store for reassembly 2 Relieve pressure in the air lines and winch air components by operating the winch control several times after the air supply has been turned off WARNING Shut off bleed down and disconnect the air supply line before performing any disassembly procedures 3 Disconnect and tag the air lines 4 To drain oil ref...

Page 25: ...ted from drum Attach suitable lifting eyes to the capscrews and remove housing from drum 18 To further disassemble reduction gear refer to Reduction Gear Disassembly section Control Valve and Inlet Manifold Removal Refer to Dwg MHP1314 1 Disconnect main air supply line at the winch 2 Disconnect disc brake air line from the elbow 319 fitting located on the control valve 3 Remove capscrews 331 and l...

Page 26: ...mponents of the motor are machined to very close tolerances Ensure that work area and parts are kept very clean to prevent damage or contamination to components 1 Disconnect air line to winch 2 Remove muffler 234 as an assembly WARNING The air motor weighs approximately 100 lbs 45 3 kg Adequately support the air motor before removing the motor mounting capscrews 3 Use a nylon sling and suitable ho...

Page 27: ...spacer tubes 103 Remove spacer plate 105 4 Disconnect brake bracket from motor end upright 68 by removing two capscrews 107 and two capscrews 112 DANGER Springs 124 and 127 exert a considerable force on cover 125 Extreme care must be taken when disassembling the cylinder assembly and removing cover 125 5 To disassemble the cylinder 121 assembly into its component parts conduct the following a Use ...

Page 28: ...any disassembly procedures Do not attempt repairs with load on wire rope 2 To assist in reassembly place match marks on the housing 503 and outboard upright 26 3 Remove capscrews 229 and pull the free spool shifter assembly 506 out of housing 503 NOTICE Spring 552 is compressed by handle 509 During disassembly do not lose latch 553 when pin 508 is removed 4 Press down on base of handle 509 and usi...

Page 29: ... When assembling the air motor keep the work area as clean as possible Dirt and contaminates are the biggest source of component failure Clean all components with a none residue solvent Lubricate all O rings with Dow Corning 111 Valve Lubricant 1 Install O rings 230 on spool 231 and lubricate 2 Press the spool 231 into the motor housing bore from the motor adapter side until flush Ensure O rings a...

Page 30: ...1 16 in 2 mm of the flats on the crankshaft Use a small metal flat edge to check Refer to Dwg MHP1307 Counterweight Alignment Check Dwg MHP1307 CAUTION Failure to properly align counterweight on crankshaft may cause extreme motor vibration resulting in damage to the winch motor 9 If greater than a 1 16 in 2 mm difference between the counterweight and crankshaft flats then the end of the setscrew s...

Page 31: ... layer of Loctite 515 to one mating surface b Insert capscrews 614 through cover These are just guides at this time c Place cover onto manifold Ensure bolt holes are aligned Clamp cover and manifold together and allow sealant to cure d Refer to Thermoplastic Coated Parts Assembly to repair removed coating 1 Verify spool locating pin 613 is straight and installed in manifold 606 Position gasket 611...

Page 32: ...embly Refer to Dwg MHP1248 1 Press caged needle bearings 57 into reducer housing 59 With oil seal 58 lip facing towards reducer housing install oil seal in reducer housing 2 Install thrust washer 44 in groove in output planet carrier 35 3 Determine planet gear 43 to carrier 35 end clearance for each gear NOTICE Shim output carrier 35 planet gears for 0 005 to 0 032 inch 0 1 to 0 8 mm end clearance...

Page 33: ...with automatic drum brake place brake band assembly 104 onto drum brake flange Place inboard motor end upright 68 on drum 7 For standard winch loosely attach the sideframes 64 and 65 to the uprights 26 and 68 using four capscrews 66 for each sideframe Tighten capscrews and torque to 75 ft lbs 102 Nm for dry threads or 55 ft lbs 75 Nm if thread lubrication is used 8 For Open Frame Face winch Refer ...

Page 34: ...d to the brake when assembled properly Dwg MHP0946 Manual Drum Band Brake Assembly Optional feature Refer to Dwg MHP1372 1 Press bushings 143 into brake band pivot brackets Bushing flanges must be to the motor upright side 2 Attach adapter plate 145 to upright 68 loosely with capscrews 112 apply Loctite 242 to threads and washers 131 3 Place brake band 136 onto drum and rotate around drum close to...

Page 35: ...y and a test load 1 Insert a length of 3 8 inch NC threaded rod fully into the cylinder rod 108 With the brake band slack and no air supplied to the brake push the end of the threaded rod to position the plunger all the way inside the brake bracket 106 Place a nut on the threaded rod and locate nut until it is just touching the cover 125 Apply air to the brake The threaded rod should move out from...

Page 36: ...ackets 591 on mounting holes in uprights 26 and 68 Secure in place with capscrews 592 Testing Operational Test Prior to initial use all new altered or repaired winches shall be tested to ensure proper operation 1 Check oil level in reduction gear assembly and disc brake is correct Top off levels as required before operation as described in the LUBRICATION section 2 To initially break in new or ove...

Page 37: ...dant and Control Valve Assembly Parts List 49 Control Air Valve Assembly Drawing MHP1305 and Parts List 50 Remote Pendant Assembly with Emergency Stop Drawing MHP1376 and Parts List 51 Emergency Stop and Overload Assembly Parts Drawing MHP1331 52 Emergency Stop and Overload Assembly Parts List 53 Remote Emergency Stop and Overload Device Assembly Parts Drawing MHP1323 54 Remote Emergency Stop and ...

Page 38: ...37 WINCH CROSS SECTION DRAWING ...

Page 39: ...38 WINCH ASSEMBLY PARTS DRAWING ...

Page 40: ...t Drum 7 in 1 25203 61 Short Drum 7 in 1 25292 Medium Drum 13 1 2 in 25204 Medium Drum 13 1 2 in 25291 Long Drum 20 in 25289 Long Drum 20 in 25290 Extra Long Drum 24 in 26205 Extra Long Drum 24 in 26206 Wire Rope Drum without Drum Brake Wire Rope Drum with Drum Brake 62 Short Drum 7 in 1 25111 62 Short Drum 7 in 1 25316 Medium Drum 13 1 2 in 24923 Medium Drum 13 1 2 in 25353 Long Drum 20 in 25280 ...

Page 41: ...40 MOTOR ASSEMBLY PARTS DRAWING ...

Page 42: ...t 2 50852 213 Pin Crankshaft 1 24978 240 Piston Assembly 2 25726 214 Counterweight 1 24968 241 Piston Rod 2 24962 2 215 Washer 1 71300347 242 O Ring 4 71311773 216 Capscrew 1 71316764 243 Piston Sleeve 4 24964 1 217 Locknut 1 71316756 244 Link Rod 2 24966 218 Setscrew 1 71300719 245 Bearing 2 71287130 220 Motor Housing 1 23305 246 Pin 2 24965 221 Capscrew 4 71306443 247 Bearing 2 71287122 223 Moto...

Page 43: ...the brake cover release port located at either the 9 o clock left or the 6 o clock bottom position as viewed from the brake end of the winch On Open Frame Face winches the brake cover release port is located at the 3 o clock right position as viewed from the brake end of the winch ...

Page 44: ...e Sideframe with Drum Brake 65 Short Drum 7 in 1 24901 1 65 Short Drum 7 in 1 24901 6 Medium Drum 13 1 2 in 24901 2 Medium Drum 13 1 2 in 24901 4 Long Drum 20 in 24901 5 Long Drum 20 in 24901 3 Extra Long Drum 24 in 24901 7 Extra Long Drum 24 in 24901 8 Brake Hose without Drum Brake Brake Hose with Drum Brake 75 Short Drum 7 in 1 25403 36 75 Short Drum 7 in 1 25403 39 Medium Drum 13 1 2 in 25403 4...

Page 45: ... Pivot Bar 1 23755 103 Spacer Tube 3 21891 120 Capscrew 1 71267405 104 Band Assembly 1 25144 121 Cylinder 1 26138 105 Spacer 1 23029 122 O Ring 1 52536 106 Brake Bracket 1 22984 123 Piston 1 25534 107 Capscrew 2 71298921 124 Spring 1 71299721 108 Cylinder Rod 1 23885 125 Cover 1 25392 109 O Ring 1 71049423 126 Retainer Ring 1 71126668 110 O Ring 1 52662 127 Spring 1 71299713 111 Retainer Ring 1 54...

Page 46: ... 71274807 141 Brake Link Stud 1 2448 132 Cam Stop 1 26304 142 Washer 1 71331771 134 Pivot Nut 1 2445 143 Bushing 2 71331730 135 Brake Handle 1 2329 144 Cotter Pin 1 51021 136 Rear Brake Pad 1 26306 145 Adapter Plate 1 26136 Drum with Drum Band Brake 62 Short Drum 7 in 1 25316 62 Long Drum 20 in 1 25351 Medium Drum 13 1 2 in 25353 Extra Long Drum 24 in 25751 Recommended spare Items 136 and 137 must...

Page 47: ...46 CONTROL VALVE ASSEMBLY PARTS DRAWING ...

Page 48: ...ing Retaining Stud 1 K5B 553 523 Fitting Elbow 1 71273676 307 Latch 1 K5B 869AP 524 Fitting Nipple 1 71057483 308 Roll Pin 1 HLK 20 525 Muffler 1 52472 309 Pipe Plug 2 71263297 606 Manifold 1 26128 310 Fitting Bushing 1 51814 607 Cover Manifold 1 26130 311 Valve Housing 1 26062 611 Gasket 1 26129 312 Roll Pin 1 71326102 612 Pipe Plug 2 54246 313 Grease Fitting 1 53095 613 Dowel Pin 1 71326508 314 ...

Page 49: ...48 REMOTE PENDANT AND CONTROL VALVE ASSEMBLY PARTS DRAWING ...

Page 50: ... Pendant Kit 1 MLK K269C 620 Fitting Elbow 1 71063473 640 Pendant Assembly 1 MLK A269C 621 Fitting Connector 1 71110894 641 Throttle Lever 2 MLK 273 622 Barbed Swivel Fitting 6 51029 642 Throttle Lever Pin 1 DLC 120A 623 Fitting Elbow 1 71034714 643 Plug 1 502 95 624 Fitting Tee 1 52181 644 Pendant Throttle Valve 2 MLK K264B 625 Breather 1 51559 645 Valve Seal 2 R000BR1C 283 626 Hose Assembly 1 17...

Page 51: ... 278 Valve Sleeve 1 269 Capscrew 8 71327738 279 Valve Spool 1 270 Adjusting Screw 1 71327720 280 Nut 1 50176 271 Nut 1 71069132 524 Fitting Nipple 1 71057483 272 Shoulder Screw 1 54710 525 Muffler 1 52472 273 Guide 1 52233 544 Fitting Elbow 1 71330112 Recommended spare Valve Assembly 355 includes items 265 through 280 Valve Body 267 Valve Sleeve 278 and Valve Spool 279 are not sold separately To r...

Page 52: ... 250 Lifting Eye 1 64222332 261 Protector 3 95790107 251 Emergency Stop Valve 1 95790108 262 Valve 3 95790104 252 Obstructor 3 95790106 263 Lever 2 95790110 253 O Ring 5 58209229 264 Pendant Handle 1 95790113 254 Plug 4 65107741 282 Screw 3 42008207 255 Spring 4 69128541 284 Label Kit 1 95790111 256 Ball 5 69401625 285 Exhaust Washer 1 95790114 257 Pin 1 95790040 286 Screw 1 42008107 258 Screw 2 4...

Page 53: ...52 EMERGENCY STOP AND OVERLOAD ASSEMBLY PARTS DRAWING ...

Page 54: ...535 Fitting Bushing 1 51706 518 Breather 1 50595 536 Fitting Union 1 71149355 519 Fitting Tee 2 71067789 537 Fitting Elbow 1 54273 521 Fitting Elbow 1 71327399 538 Capscrew 2 71327357 522 Shut Off Valve 1 25541 539 Bracket 1 26147 523 Fitting Elbow 1 71273676 541 Emergency Stop Valve 1 3579 0066 524 Fitting Nipple 2 71057483 542 Capscrew 2 71327340 525 Muffler 1 52472 543 Capscrew 2 54240 526 Caps...

Page 55: ...54 REMOTE EMERGENCY STOP AND OVERLOAD ASSEMBLY PARTS DRAWING ...

Page 56: ... 54679 517 Shuttle Valve 1 71269036 618 Valve 1 54672 518 Breather 1 50595 619 Fitting Elbow 3 52182 519 Fitting Tee 2 71067789 620 Fitting Elbow 1 71063473 522 Shut Off Valve 1 25541 621 Fitting Connector 1 71110894 523 Fitting Elbow 1 71273676 622 Barbed Swivel Fitting 5 51029 524 Fitting Nipple 1 71057483 623 Fitting Elbow 1 71034714 525 Muffler 1 52472 624 Fitting Tee 1 52181 529 Bracket 1 261...

Page 57: ...Short Drum 7 in 1 25424 1 Medium Drum 13 1 2 in 24901 2 Medium Drum 13 1 2 in 25424 2 Long Drum 20 in 24901 5 Long Drum 20 in 25424 3 Extra Long Drum 24 in 24901 7 Extra Long Drum 24 in 25424 4 Brake Hose without Drum Brake Brake Hose with Drum Brake 75 Short Drum 7 in 1 25403 36 75 Short Drum 7 in 1 25403 39 Medium Drum 13 1 2 in 25403 42 5 Medium Drum 13 1 2 in 25403 45 5 Long Drum 20 in 25403 4...

Page 58: ... 595 Bracket 1 26311 596 Extension 1 26312 Drum Guard Assemblies includes Items 590 through 593 Drum Guard Assembly without Drum Brake Drum Guard Assembly with Automatic Drum Brake Short Drum 7 in 1 25296 Short Drum 7 in 1 25294 Medium Drum 13 1 2 in 25256 Medium Drum 13 1 2 in 25295 Long Drum 20 in 25293 Long Drum 20 in 25297 Extra Long Drum 24 in 25737 Extra Long Drum 24 in 25738 Drum Guard Asse...

Page 59: ...utboard End 1 24871 510 Detent Plate 1 26182 28 Output Shaft 1 24817 511 Washer 1 71303408 229 Capscrew 4 71307284 512 Shifter 1 26173 404 O Ring 1 71137988 551 Dowel Pin 1 71053722 500 Free Spool Assembly 1 26183 552 Spring 1 71328181 502 Capscrew 6 71138275 553 Latch 1 HU 566 503 Housing 1 26174 554 Instruction Label 1 71328793 504 Capscrew 3 71138267 Recommended spare Free Spool Assembly item 5...

Page 60: ...r not shown on drawing 1 K4U A267AT Air preparation components for 1 1 4 inch NPT system unless noted otherwise Items 578 and 579 depend on required size for customer application DESCRIPTION OF ACCESSORY QTY TOTAL PART NUMBER DESCRIPTION OF ACCESSORY QTY TOTAL PART NUMBER Thermoplastic Powder 4 ounce 71308902 Infra red Thermometer 1 ea 71308878 Propane Torch 1 each 71308886 Yellow Touch Up Paint 1...

Page 61: ...60 WINCH LABEL TAG LOCATION DRAWING ...

Page 62: ...in 71106256 Long Drum 20 in 71106272 Extra Long Drum 24 in 706 Label Warning Do not handle people 1 04306445 96180100 707 Tag Warning General 1 71056410 708 Label Throttle Direction 1 71297816 709 IR Monogram 1 71137780 710 Product Logo Front Sideframe Short Drum 7 in 1 71032640 Short Drum 7 in Open Frame Face Medium Drum 13 1 2 in 71111769 Medium Drum 13 1 2 in Open Frame Face Long Drum 20 in 711...

Page 63: ...06 624 0466 Fax 206 624 6265 or Ingersoll Rand Material Handling Douai Operations 111 avenue Roger Salengro 59450 Sin Le Noble France Phone 33 3 27 93 08 08 Fax 33 3 27 93 08 00 PARTS ORDERING INFORMATION The use of other than Ingersoll Rand Material Handling replacement parts may adversely affect the safe operation and performance of this product For your convenience and future reference it is re...

Page 64: ...original user its Hoists and Winches Products to be free of defects in material and workmanship for a period of one year from the date of purchase I R will repair without cost any Product found to be defective including parts and labor charges or at its option will replace such Products or refund the purchase price less a reasonable allowance for depreciation in exchange for the Product Repairs or...

Page 65: ...14 695 0963 British Columbia 201 6351 Westminster Hwy Richmond B C V7C 5C7 Phone 604 278 0459 Fax 604 278 1254 Latin America Operations Ingersoll Rand Production Equipment Group 730 N W 107 Avenue Suite 300 Miami FL 33172 3107 Phone 305 559 0500 Fax 305 559 7505 Europe Middle East and Africa Ingersoll Rand Material Handling Douai Operations 111 avenue Roger Salengro 59450 Sin Le Noble France Phone...

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