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INSPECTION REPORT

Ingersoll Rand Force 5 Infinity Series Models FA2i, FA2.5i, FA5i or FA5Ti Air Winches

Model Number:

Date:

Serial Number:

Inspected by:

Reason for Inspection: (Check Applicable Box)

1. Scheduled Periodic Inspection:

(_____ Months _____ Years)

Operating Environment:

Normal ____ Heavy____ Severe ____

2. Discrepancy(s) noted during Frequent Inspection
3. Discrepancy(s) noted during maintenance
4. Other: ___________________________

Refer to the Product Information Manual and Product Parts Information Manual and “INSPECTION” section for general inspection criteria. Also, refer to appropriate National
Standards and Codes of practice. If in doubt about an existing condition, contact the nearest  Ingersoll Rand Distributor or the factory for technical assistance.

COMPONENT

CONDITION

CORRECTIVE ACTION

NOTES

Pass

Fail

Repair

Replace

Uprights and Siderails

 

 

 

 

 

Drum Band Brake (125% Load Test)  

 

 

 

 

Drum Locking Pin

 

 

 

 

 

Disc Brake (125% Load Test)

 

 

 

 

 

Drum Band Brake (Visual Inspection)  

 

 

 

 

Disc Brake (Visual Inspection)

 

 

 

 

 

Motor

 

 

 

 

 

Limit Switches

 

 

---

 

 

Controls

 

 

 

 

 

Constant Tensioning Manifold

 

 

---

 

 

Air System

 

 

 

 

 

Fasteners

 

 

 

 

 

Reduction Gears

 

 

 

 

 

Labels and Tags

 

 

---

 

 

Shafts

 

 

 

 

 

Winch Guard

 

 

 

 

 

Wire Rope Wedge

 

 

---

 

 

Emergency Stop Valve

 

 

 

 

 

Overload Device

 

 

---

 

 

Press Roller

 

 

 

 

 

Wire Rope

 

 

---

 

 

Drum Locking Pin

 

 

---

 

 

Other Components (list in NOTES

section)

 

 

 

 

 

TESTING

Pass

Fail

NOTES

Operational (No Load)

 

 

 

Operational (10% Load)

 

 

 

Operational (Maximum Test Load*)

 

 

 

*

Maximum test load is 125% of rated line pull. Testing to more than 125% of rated load may be required to comply with standards and regulations set forth in areas

outside the USA.

 

This form may be photo copied and used as an inspection record.

4

Form MHD56303 Edition 2

Summary of Contents for FA2.5i

Page 1: ...Product Maintenance Information Force 5i Winch Series Models FA2i and FA2i MR Save These Instructions R Form MHD56303 Edition 2 October 2013 71452189 2013 Ingersoll Rand...

Page 2: ...wire rope under equivalent loading and in the same operating section as accomplished during previous inspections If the actual diameter of the wire rope has decreased more than 1 64 inch 0 4 mm a tho...

Page 3: ...0 hrs 2 years or 2 000 hrs 3 years or 3 000 hrs 5 years or 5 000 hrs 6 years or 6 000 hrs 8 years or 8 000 hrs 10 years or 10 000 hrs Inspect Motor X X X Inspect Manual Band Brake X X X X X X X Inspec...

Page 4: ...nd Distributor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Drum Locking Pin Disc B...

Page 5: ...Insufficient air supply Ensureairpressureatwinchinletisatleast90psig 6 3bar 630kPa atratedvolume Clean air line filter Air leak Check hose and fitting connections Inspect hose s for breaks Tighten fit...

Page 6: ...d located at top of brake housing during reassembly n Manual Drum Band Brake Refer to Dwg MHP0209 1 Release wire rope tension on drum 2 Raise handle 104 to free brake bands 128 3 Remove cotter pin 102...

Page 7: ...rain into a suitable container Loosen fill cap 462 to vent the motor housing 7 Drain oil from the gear reduction assembly by removing pipe plug 48 when positioned at its lowest point 8 For winches wit...

Page 8: ...required n Cleaning Inspection and Repair n Cleaning Cleanallwinchcomponentpartsinsolvent exceptdrumbrakebandsanddiscbrake friction plates The use of a stiff bristle brush will facilitate removal of a...

Page 9: ...ry valve 467 with the end of the crank shaft 473 The three drive pins on the crank shaft end of the rotary valve should fit in the holes in the crank shaft without appreciable play If the holes in the...

Page 10: ...iction plates 19 with a light motor oil refer to Recommended Lubricants in Product Information Manual Install friction plates 19 and drive plates 18 in brake housing 17 Begin with a friction plate the...

Page 11: ...er to Dwg MHP2695 Two people are recommended when installing press roller assembly 1 If shaft collars 404 have been removed replace and install in uprights 42 and 84 andinbothendsofarm 407 Greasebushi...

Page 12: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 13: ...SERVICE NOTES Form MHD56303 Edition 2 13...

Page 14: ...SERVICE NOTES 14 Form MHD56303 Edition 2...

Page 15: ...SERVICE NOTES Form MHD56303 Edition 2 15...

Page 16: ...R www ingersollrandproducts com...

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