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Cod. 710.0138.45.00  Rev04 – 02.2019

 

1 - 35

 

 

- EN - 

CONTENTS 

 

1. GENERAL INFORMATION 

  1.1 Functional description 

  1.2 Safe use of the dryer 

 

2. INSTALLATION 

  2.1 Acceptance and transportation 

  2.2 Installation site 

  2.3 Installation 

 

3. START UP 

  3.1 Control panel 

   

3.1.1 Keys function 

   

 

   

3.1.2 Condensate discharge  

   

 

parameters programming 

   

3.1.3 Anomaly warning 

   

3.1.4 Remote signalling alarm 

 

  3.2 Before start up 

  3.3 Start up 

 

4.  MAINTENANCE, TROUBLESHOOTING 

  AND DISMANTLING 

  4.1 Maintenance 

  4.2 Troubleshooting 

  4.3 Dismantling 

12 

 

ATTACHMENTS TO THIS MANUAL 

  A) Refrigerant circuit 

14 

  B) Electric circuit diagram 

16 

  C) Technical data sheet 

26 

  D) Correction factors 

28 

  E) Dryer dimensions 

29 

  F) Basic spare parts 

32

 

 

Cod. 710.0138.45.00  Rev04 – 02.2019

 

2 - 35

 

- EN - 

INTRODUCTION 

This manual is an integral part of the dryer you bought, and must remain with the machine even if this will be resold. 

It is highly recommended that the qualified*personnel for installation maintenance and/or control will fully comply with the contents of 

this manual and the prevention and safety rules in force in the country where the system will be used. In this way, not only the usage of 
the machine will be rational, but also the service will result cost effective. 

In case your dryer will present any kind of problem, please contact your local authorized Ingersoll Rand distributor. 

Please note that, when necessary, the use of original spare parts will ensure efficiency and long duration to your dryer. 

Due  to  the  continuous  technological  evolution,  Ingersoll  Rand  reserves  the  right  to  modify  the  specifications  contained  in  this 

manual without giving previous notice. 

SYMBOLS AND LABELS USED IN THE MANUAL AND ON THE DRYER 

 or 

 or 

 or 

 or 

 

Air 
inlet. 

 or 

 or 

 or 

 or  

 

Air 
outlet. 

 

Read  the  Operators  manual  before  attempt  to 
start up the machine and to perform any service 
operation on the dryer. 

 

Pay particular attention to components or systems 
under pressure. 

 

Pay  particular  attention  to  the  indications 
preceded by these symbols. 

 

Pay particular attention to hot surfaces. 

 

Installation, 

maintenance, 

and/or 

control 

operations preceded by these symbols must be 
performed exclusively by qualified personnel*

 

Pay  particular  attention  to  the  risk  of  electric 
shock. 

 or 

 

Condensate drain point. 

 

Rotation direction of the fan. 

 

Pay particular attention to the risk of moving 
parts 

 

 

 

Attention: 

Before 

performing 

any 

maintenance 

operation 

on 

this 

machine,  do  not  forget  to  disconnect 
the  electric  supply,  to  completely 
discharge  air  pressure,  and  to  refer  to 
the Operators manual 

 

 

- Turn main power switch on position 1. 
- Wait for 8 hours before starting the dryer. 

* Qualified personnel must be trained and certified in accordance with local laws and regulations. 

WARRANTY 

 

The  Company  warrants  that  the  equipment  manufactured  by  it  and  delivered  hereunder  will  be  free  of  defects  in  material  and 

workmanship for  a  period  of twelve months from the  date of placing the Equipment  in operation  or eighteen months  from the  date of 
shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this 
warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable 
repair  to  such  equipment  or,  furnish  a  replacement  part  F.O.B.  point  of  shipment,  provided  the  Purchaser  has  stored,  installed, 
maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations 
of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the 
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any 
repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company's 
prior written approval. 

The  effects of corrosion, erosion  and  normal  wear  and tear  are  specifically  excluded. Performance  warranties are  limited to those 

specifically  stated  within  the  Company's  proposal.  Unless  responsibility  for  meeting  such  performance  warranties  are  limited  to 
specified tests, the Company's obligation shall be to correct in the manner and for the period of time provided above. 

THE  COMPANY  MAKES  NO  OTHER  WARRANTY  OR  REPRESENTATION  OF  ANY  KIND  WHATSOEVER,  EXPRESSED  OR 

IMPLIED,  EXCEPT  THAT  OF  TITLE,  AND  ALL  IMPLIED  WARRANTIES  OF  MERCHANTABILITY  AND  FITNESS  FOR  A 
PARTICULAR PURPOSE, ARE HERBY DISCLAIMED. 

 

Summary of Contents for D108IN-A

Page 1: ...ON COMPRESSED AIR DRYERS Operators Manual Valid for 60 Hz dryers G version D12IN A 230 1 60 D25IN A D42IN A D54IN A D72IN A D108IN A D144IN A D180IN A D240IN A D300IN A D360IN A D480IN A D600IN A 230...

Page 2: ...1 33...

Page 3: ...fied personnel Pay particular attention to the risk of electric shock or Condensate drain point Rotation direction of the fan Pay particular attention to the risk of moving parts Attention Before perf...

Page 4: ...before operating unit 3 Pull main electrical disconnect switch and disconnect any separate control lines if used before attempting to work or perform maintenance on the unit 4 Do not attempt to servic...

Page 5: ...is ON with high load LED STATUS DESCRIPTION ON Compressor energized Blinking Programming mode activated ON Condensate drain energized ON Speed of the fan 100 Blinking Speed of the fan 100 OFF Fan not...

Page 6: ...inactive period of time due to maintenance operations or any other reason 1 Make sure that all instructions contained in chapters INSTALLATION SITE and INSTALLATION have been observed 2 Ensure dryer b...

Page 7: ...switch defective or burned out if present Turn off the dryer and call your local Ingersoll Rand distributor Gas leakage in the refrigerating circuit Turn off the dryer and call your local Ingersoll Ra...

Page 8: ...rking conditions 1 Disconnect Dryer from electrical supply and depressurize to 0 bar 2 Unscrew and remove the electrical connector from the service unit 3 Unscrew 4 screws that holds the unit 4 Remove...

Page 9: ...aporator K2 Fan contactor switch K1 Contactor switch IM Moisture indicator G Grid FV Fan motor fuse FR Drain screen RBF Tap with strainer PSC Air air heat exchanger D__IT PR Air air heat exchanger PCP...

Page 10: ...Cod 710 0138 45 00 Rev04 02 2019 14 35 A REFRIGERANT CIRCUIT Cod 713 0048 03 00 Rev 00 Models D12IN A to D180IN A Cod 713 0057 01 00 Rev 00 Models D240IN A to D600IN A...

Page 11: ...710 0138 45 00 Rev04 02 2019 15 35 Cod 713 0034 03 00 Rev 00 Models D780IN A to D950IN A Condensate drain Air inlet Air outlet Refrigerant line Compressed air line Condensate drain line Equalization l...

Page 12: ...Cod 710 0138 45 00 Rev04 02 2019 16 35 B WIRING DIAGRAM Cod 714 0166 01 00 Rev 01 Models D12IN A to D72IN A 230V 1Ph 60Hz Cod 714 0166 03 00 Rev 01 Models D108IN A to D180IN A 230V 1Ph 60Hz...

Page 13: ...Cod 710 0138 45 00 Rev04 02 2019 17 35 Cod 714 0170 09 00 Rev 00 Models D240IN A to D360IN A 230V 1Ph 60Hz 30...

Page 14: ...Cod 710 0138 45 00 Rev04 02 2019 18 35 Cod 714 0171 02 00 Rev 01 Models D480IN A 230V 1Ph 60Hz...

Page 15: ...Cod 710 0138 45 00 Rev04 02 2019 19 35 Cod 714 0188 05 00 Rev 00 Model D600IN A 230V 1Ph 60Hz 220V 1Ph 60Hz Terminal blocks...

Page 16: ...Cod 710 0138 45 00 Rev04 02 2019 20 35 Components layout...

Page 17: ...Cod 710 0138 45 00 Rev04 02 2019 21 35 Cod 714 0219 01 00 Rev 01 Models D600IN A D780IN A D950IN A 460V 3Ph 60Hz Power Circuit Control Circuit diagram...

Page 18: ...Cod 710 0138 45 00 Rev04 02 2019 22 35 Terminal blocks...

Page 19: ...Cod 710 0138 45 00 Rev04 02 2019 23 35 Components layout Cod 714 0176 01 00 Rev 00 Models D780IN A D950IN A 380V 3Ph 60Hz Power Circuit...

Page 20: ...Cod 710 0138 45 00 Rev04 02 2019 24 35 Control Circuit diagram Terminal blocks...

Page 21: ...Cod 710 0138 45 00 Rev04 02 2019 25 35 Components layout...

Page 22: ...60 1 40 1 40 1 4 1 4 1 4 1 4 RLA 0 24 0 24 0 24 0 24 0 24 0 28 0 54 0 54 0 83 0 83 0 83 0 83 LRA 0 32 0 32 0 32 0 32 0 32 0 72 0 72 0 72 0 94 0 94 0 94 0 94 TOTAL A A 1 4 1 4 2 2 2 2 2 2 4 8 4 8 5 9...

Page 23: ...R T C 35 F 95 AIR T MAX C 60 F 140 AMB T C 25 F 77 AMB T MIN MAX C 50 F 122 PRESS W bar 7 psi 100 AIR PRESS MAX bar 14 13 psi 203 188 DEW POINT C 3 CLASS 4 F 37 CLASS 4 REFRIGERANT TYPE R134a R407C KG...

Page 24: ...TTING Fan pressure Switch setting DISCH PRESS Discharge pressure HP SWITCH SETTING High pressare switch setting MIN CIRCUIT AMPACITY Minimum circuit ampacity D CORRECTION FACTORS Correction factor for...

Page 25: ...H mm 305 360 408 51 40 50 332 24 3 8 BSP 3 8 BSP 6mm 230 1 60 V ph Hz Models D42IN A to D180IN A A B C D E F G H L D42IN A to D72IN A mm 390 432 441 100 85 65 45 65 12 1 2 BSP 1 2 BSP 6mm 230 1 60 V p...

Page 26: ...D240IN A to D480IN A A B C D E F G H mm 500 679 980 157 254 99 5 114 40 1 1 2 BSP 1 1 2 BSP 6mm 230 1 60 V ph Hz Model D600IN A A B C D E F G H I L mm 720 750 1340 109 346 5 180 60 148 5 105 5 29 2 B...

Page 27: ...Cod 710 0138 45 00 Rev04 02 2019 31 35 Models D780IN A to D950IN A A B C D E F G H mm 720 750 1425 109 346 5 180 60 105 5 2 BSP 2 BSP 6mm V ph Hz 380 3 60 460 3 60 Power supply Air flow IN OUT...

Page 28: ...00 38457800 38457800 38457800 38457818 38457818 38457818 1S1 Main power switch 38457826 38457826 38457826 1V1 Complete solenoid drain valve 38459665 38459665 38459665 38459665 38459665 38459665 384596...

Page 29: ...itch 38459657 38459657 38459657 38459657 1V1 Complete solenoid drain valve 38459665 38459665 38459665 38459665 1B1 Drain solenoid valve coil 38459673 38459673 38459673 38459673 CND Refrigerant condens...

Page 30: ...8301960 18301978 18301978 18301978 18301978 FF Filter dryer 38459707 38459707 18301879 18301879 18301879 18301879 SC Heat exchanger base 23716251 23716251 23716251 23716251 23716251 26718851 STC Contr...

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