Ingersoll-Rand Club Car CARRYALL 710 LSV ELECTRIC Operator'S Manual Download

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Page 78

CARRYALL 710 LSV ELECTRIC

Operators Manual

TPCC01MP00EN018 (Edition D)

Place the jack in the center of the lift point.

Lift the rear of the vehicle.

Put jack stands under the frame rails.

Lower the vehicle onto the jack stands.

LOWER THE VEHICLE

LOWER THE FRONT OF THE VEHICLE

Before the front of the vehicle is lowered:

• Use a jack rated for the vehicle.

Vehicle Maintenance

Maintenance Tasks

Summary of Contents for Club Car CARRYALL 710 LSV ELECTRIC

Page 1: ...CARRYALL 710 LSV ELECTRIC Operators Manual APPLICABLE TO CARRYALL 710 LSV ELECTRIC VEHICLES WITH SERIAL PREFIX OF MP...

Page 3: ...of the vehicle will make sure Club Car is able to communicate necessary information directly to owners Send your name address and serial number of the vehicle to Club Car LLC Attention Vehicle Regist...

Page 4: ...INFORMATION Send written correspondence to Club Car LLC Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 United States Of America SATISFACTION AND FEEDBACK Let your voice be hear...

Page 5: ...rer if in English This manual is a translation of the original instructions if in any language other than English VEHICLE MODIFICATIONS DANGER MODIFICATIONS OR CHANGES TO THE VEHICLE THAT AFFECT THE O...

Page 6: ...STRY STANDARDS U S A FEDERAL VEHICLE SAFETY STANDARDS The configuration of this vehicle complies with United States Of America Federal Motor Vehicle Safety Standards FMVSS for automobiles and FMVSS 50...

Page 7: ...ad Acid Battery Recycling 21 SECTION 2 INDICATORS GAUGES AND DISPLAYS 23 Indicator Gauge And Display Locations 24 Rear View Camera Screen 24 Dash Display Unit 25 Dash Display Features Locator 25 Clock...

Page 8: ...ion 44 Specifications 45 Manufacturer Information 45 Dimension And Weight 45 Operational Temperature 45 AC Input 45 DC Output 45 Governmental And Industry Certifications 46 European Conformity 46 Fede...

Page 9: ...th Cargo 68 SECTION 8 VEHICLE MAINTENANCE 71 Disable The Vehicle 73 Vehicle Cleaning 73 Windshield 73 Vehicle Exterior 73 Vehicle Interior 74 Maintenance Schedule 74 Overview 74 Service Schedule 74 Ma...

Page 10: ...icle Transport Preparation 92 Vehicle Transport Recovery 93 SECTION 11 EXTENDED STORAGE 95 Extended Storage Preparation 96 Return To Service From Extended Storage 97 SECTION 12 WARRANTIES 99 Limited W...

Page 11: ...1 SAFETY INFORMATION CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 9 Safety Information Notices 1...

Page 12: ...y from rotating parts Hot surfaces can cause serious burns Allow to cool before servicing Signal words DANGER WARNING CAUTION and NOTICE and safety messages are in this manual and on safety decals Rea...

Page 13: ...committee is safe vehicle operation Safety committee objectives include Approve vehicle operation areas Identify all hazards Identify who is approved to operate the vehicle Keep the vehicles in a safe...

Page 14: ...E PERSON PER BUCKET SEAT ONLY RIDE ON THE BUCKET SEATS DO NOT LET PEOPLE RIDE ON ANY PART OF THE VEHICLE THAT IS NOT EQUIPPED WITH A SEAT DO NOT LET A PASSENGER HOLD A CHILD IN HIS OR HER LAP WHILE TH...

Page 15: ...be followed in order to prevent the risk of dangerous personal injury or property damage Use a soft moist cloth to clean the decals Do not use solvents gasoline or other chemicals to clean the decals...

Page 16: ...t greater than 25 mph VEHICLE DISCLOSURE Shall only be operated in the manner and locations permitted by law Shall not be operated on a public highway with a speed limit in excess of 35 mph provided t...

Page 17: ...E HAZARD CAN CAUSE SERIOUS INJURY OR DEATH Replacement battery wires must be 2 gauge AWG with low resistance terminals equivalent to factory installed wires Ensure that battery connections are clean a...

Page 18: ...tounge weight 1050 lb 476 kg vehicle rated capacity on a level surface Includes occupants and cargo load 1050 lb 476 kg vehicle combination rated capacity Includes vehicle rated capacity and gross tra...

Page 19: ...te The regenerative braking functions are controlled by the controller settings Speak with your dealer or distributor for more information WALK AWAY BRAKING WARNING WALK AWAY BRAKING WILL NOT LIMIT VE...

Page 20: ...POSSIBLE Follow these guidelines for proper use Failure to obey could cause serious injuries or death All occupants should sit upright and well back in the seat while the vehicle is in motion Do not...

Page 21: ...you Always use the correct buckle for your seating position Position the lap belt as low as possible on the hips and not the waist Make sure that the belt is not twisted Position the shoulder belt acr...

Page 22: ...TION DANGER BATTERY ACID CAN CAUSE SERIOUS BURNS PREVENT CONTACT WITH SKIN EYES AND CLOTHING WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN SERVICING A BATTERY ANTIDOTES EXTERNAL FLUSH WITH WATER CALL...

Page 23: ...G LEAD ACID BATTERIES CONTAIN DANGEROUS MATERIALS THAT CAN CONTAMINATE THE WATER AND SOIL CAUSE ENVIRONMENTAL DAMAGE CAUSE PROPERTY DAMAGE AND CAUSE SERIOUS PERSONAL INJURY SPEAK WITH YOUR DEALER OR D...

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Page 25: ...2 INDICATORS GAUGES AND DISPLAYS CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 23 Indicators Gauges And Displays Battery Safety Information 2...

Page 26: ...LOW THE BUMPER OR BELOW THE VEHICLE THE OPERATOR MUST VISUALLY MAKE SURE THAT IT IS SAFE TO BACK UP FAILURE TO USE PROPER CARE CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY AND DEATH The rear view...

Page 27: ...ay based on a 24 hour clock setting The clock will reset to 0 00 If the electrical power is disconnected To adjust the clock time 1 Push and hold the SELECT button for approximately three seconds unti...

Page 28: ...distance value cannot manually be reset Trip Odometer The trip odometer shows how far the vehicle has been operated since the trip odometer was last manually reset The distance value will reset to ze...

Page 29: ...il lights come on when the key switch is set to the on position The high beam headlight indicator gives a visual indication when the high beam headlights are on TURN SIGNAL AND HAZARD INDICATOR The tu...

Page 30: ...OF CHARGE INDICATOR The battery state of charge SOC indicator gives a more detailed visual indication of the battery SOC The battery SOC indicator has a 10 bar display that measures battery voltage a...

Page 31: ...3 VEHICLE CONTROLS CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 29 Vehicle Controls Dash Display Unit 3...

Page 32: ...Key Switch 5 Forward Neutral Reverse Control FNR 6 Headlight Switch 7 Run Tow Switch 8 Electric Bed Lift Switch Optional Equipment 9 Turn Signal Lever Optional Equipment 10 Horn Optional Equipment 11...

Page 33: ...the vehicle from electrical overload An open circuit breaker will cause the multi purpose buzzer to make a series of audible beeps and the vehicle will operate at one half normal operational speed PO...

Page 34: ...THE VEHICLE BEFORE SHIFTING THE FORWARD NEUTRAL REVERSE CONTROL FNR The Forward Neutral Reverse control FNR sets the direction of vehicle movement Stop the vehicle to change the FNR position POSITION...

Page 35: ...e key switch position The key can only be inserted or removed when the key switch is set to OFF POSITION CONDITION OFF Normal position when the vehicle is not in use Electrical power from the batterie...

Page 36: ...parked RUN TOW SWITCH WARNING UNINTENDED VEHICLE MOVEMENT CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH WHEN THE RUN TOW SWITCH IS IN THE TOW POSITION ALL MOTOR BRAKING FUNCTIONS INCLUDIN...

Page 37: ...rates independently of the key switch position POSITION FUNCTION Left Off Right On MODULAR CAB CONTROLS DEFROST AND HEATER SWITCH The defrost and heater switch controls the operation of the defrost an...

Page 38: ...the strobe light POSITION FUNCTION Top On Bottom Off UPPER CAB FAN SWITCH The upper cab fan switch controls the operation of the upper cab fan Note The upper cab fan operates independently of the key...

Page 39: ...4 VEHICLE FEATURES CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 37 Vehicle Features Modular Cab Controls 4...

Page 40: ...LIFT DANGER USE CAUTION WHEN WORKING UNDER THE BED MAKE SURE THAT THE PROP ROD IS SECURE OTHERWISE THE BED WILL FALL RESULTING IN SERIOUS PERSONAL INJURY OR DEATH THE ELECTRIC CARGO BED CAN LOWER WIT...

Page 41: ...r a full list of accessories and configurations The Curtis modular cab is supported by Curtis Industries LLC Call 508 853 2200 for parts and service TILT CARGO BED DANGER USE CAUTION WHEN WORKING UNDE...

Page 42: ...C01MP00EN018 Edition D OPERATION LIFT THE TILT CARGO BED 1 Disable the vehicle 2 Pull the bed latch handle 3 Lift the bed 4 Make sure that the prop rod 1 is in a notch 2 LOWER THE TILT CARGO BED 1 Lif...

Page 43: ...rge of vehicle batteries Note Do not use the 12 volt power receptacle for long periods of time when the engine is off USB RECEPTACLE The 5 volt 2 1 amp USB receptacle supplies electricity to power and...

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Page 45: ...5 BATTERY CHARGER CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 43 Battery Charger VersAttach System 5...

Page 46: ...BEING STEPPED ON TRIPPED OVER OR SUBJECTED TO DAMAGE OR STRESS SPEAK WITH YOUR LOCAL DEALER OR DISTRIBUTOR FOR REPAIRS LIQUID ON THE BATTERY CHARGER CAN CAUSE PROPERTY DAMAGE ELECTRICAL SHOCK SERIOUS...

Page 47: ...Number 105161901 DIMENSION AND WEIGHT Dimension 11 in 28 cm length 9 7 in 24 6 cm width 4 3 in 11 cm height Weight 11 lb 4 9 kg OPERATIONAL TEMPERATURE Temperature Range 32 F to 86 F 0 C to 30 C AC I...

Page 48: ...ING The battery charger has an International Protection Marking IP certification of IP66 The battery charger enclosure has an International Protection Marking IP certification of IP46 The battery char...

Page 49: ...operate when the AC cord is connected EXTENDED STORAGE CHARGE The battery charger can stay connected to AC electrical power during off season or extended storage STATUS INDICATOR LIGHTS The status ind...

Page 50: ...attery cable from battery number 8 negative post 4 Plug the AC electrical cord into an approved power source Let the battery charger to do the start up self test 5 When the start up self test is done...

Page 51: ...gned to show a diagnostic code if a fault occurs To find the shown fault 1 Count the number of red flashes on the charger indicator lamp The charger will pause between fault code displays 2 Use the Fa...

Page 52: ...ger in a lower ambient temperature environment 4 Battery could not be trickle charged up to minimum voltage Inspect for worn or defective batteries Replace batteries as necessary 5 Charger shutdown be...

Page 53: ...6 VEHICLE SPECIFICATIONS CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 51 Vehicle Specifications Troubleshooting 6...

Page 54: ...l Tread 34 6 in 87 8 cm front wheel 39 2 in 99 5 cm rear wheel Wheel Base 99 1 in 251 7 cm PERFORMANCE Forward Speed On Level Ground 25 mph 40 km h standard 15 mph 24 km h with Smart Key Turning Radiu...

Page 55: ...D PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH CAN OCCUR DO NOT EXCEED THE RATED CAPACITY OF THE VEHICLE RATED CAPACITY IS FOR LEVEL SURFACES ONLY TOO MUCH WEIGHT IN THE VEHICLE CAN AFFECT THE VEH...

Page 56: ...ermitted weight of occupants to operate the vehicle safely Maximum Cargo Capacity The cargo capacity is the maximum weight of a load that the vehicle can have in the cargo area The cargo capacity incl...

Page 57: ...cle Weight The maximum gross vehicle weight is the vehicle weight plus the vehicle rated capacity Maximum Gross Vehicle Combination Weight The maximum gross vehicle combination weight is the maximum g...

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Page 59: ...7 VEHICLE OPERATION CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 57 Vehicle Operation Vehicle Weights And Load Capacities 7...

Page 60: ...PASSENGER HOLD A CHILD ON THEIR LAP WHILE THE VEHICLE IS IN OPERATION DO NOT LET PASSENGERS RIDE IN THE VEHICLE OR TRAILER BEING TOWED KEEP AWAY FROM DROP OFFS STEEP SLOPES AND UNSTABLE SURFACES SUDDE...

Page 61: ...OR LACK OF EXPERIENCE AND KNOWLEDGE UNLESS THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION CONCERNING USE OF THE VEHICLE BY A PERSON RESPONSIBLE FOR THEIR SAFETY CHILDREN SHOULD BE SUPERVISED TO ENSU...

Page 62: ...missing worn or damaged items Make sure that the seat belt latch plate clicks when pushed into the buckle Pull up on the latch plate to make sure it is secure Batteries Make sure that all battery hold...

Page 63: ...ne the steering The vehicle must be easy to steer and must not have play in the steering wheel The vehicle must stop smooth and straight The brake pedal must not be able to be pushed to the floorboard...

Page 64: ...e accelerator pedal Increase the vehicle to maximum speed down a grade of 20 or less 19 Make sure regenerative braking engages at the maximum programmed speed and limits the vehicle to its maximum pro...

Page 65: ...RNING FAILURE TO DECREASE THE VEHICLE SPEED IN BAD DRIVING CONDITIONS CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH DECREASE THE VEHICLE SPEED WHEN IN BAD DRIVING CONDITIONS SUCH AS WET G...

Page 66: ...gers are seated with seat belts fastened if equipped and use the hand holds or handrails The operator must have both hands on the steering wheel Make sure that the front wheels are turned in the direc...

Page 67: ...ROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH USE THE BRAKE PEDAL TO HOLD THE VEHICLE UNTIL THE DRIVETRAIN IS FULLY ENGAGED Precautions when on an uphill slope Prevent driving on slopes that exceed...

Page 68: ...LL PREVENT SUDDEN STARTS ROLLING BACKWARD AND SUDDEN STOPS TO PREVENT ROLL OVER OPERATE THE VEHICLE SLOWLY STRAIGHT UP AND DOWN SLOPES DO NOT OPERATE THE VEHICLE ON SLOPES THAT ARE MORE THAN A 20 GRAD...

Page 69: ...examine the terrain for obstacles before driving in a new area Look forward and learn to read the terrain Be constantly alert for low hanging obstacles such as tree limbs Drive slowly and use caution...

Page 70: ...hicles handling and may cause loss of control or brake instability which can cause serious injury or death Precautions when operating with cargo Always read and understand the load distribution warnin...

Page 71: ...ely affected causing a roll over Slow down and drive in the lowest gear available Decrease speed and allow a greater distance for breaking when hauling cargo When operating over rough or hilly terrain...

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Page 73: ...8 VEHICLE MAINTENANCE CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 71 Vehicle Maintenance Driving Conditions 8...

Page 74: ...CESSORY INSTALLATION FAILURE TO CORRECTLY MAINTAIN THE VEHICLE AND MAKE NECESSARY REPAIRS CAN DECREASE VEHICLE PERFORMANCE CAUSE A FIRE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH IF PROBLEMS ARE...

Page 75: ...the key to OFF 4 Remove the key 5 Set the Forward Neutral Reverse control FNR to N 6 Put the chocks against the wheels VEHICLE CLEANING CLEANING THE WINDSHIELD Use a soft towel and water to clean the...

Page 76: ...ntenance Service Schedule If a vehicle is found to be in bad operational condition remove it from operation Removal from operation will prevent more damage to the vehicle and prevent the possible inju...

Page 77: ...bricate the battery charger receptacle Have a trained technician examine and lubricate the brake system examine the electrical system examine the front wheel alignment lubricate the front suspension e...

Page 78: ...E VEHICLE LIFT THE FRONT OF THE VEHICLE WARNING LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH REMOVE ALL CARGO FROM THE CARGO BED BEFORE THE VEHICLE IS LIFT...

Page 79: ...icle onto the jack stands LIFT THE REAR OF THE VEHICLE WARNING LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH REMOVE ALL CARGO FROM THE CARGO BED BEFORE THE...

Page 80: ...center of the lift point 2 Lift the rear of the vehicle 3 Put jack stands under the frame rails 4 Lower the vehicle onto the jack stands LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the fro...

Page 81: ...of the vehicle 1 Place the jack in the center of the lift point 2 Lift the vehicle off of the jack stands 3 Remove the jack stands 4 Lower the vehicle LOWER THE REAR OF THE VEHICLE Before the rear of...

Page 82: ...sure measurement Disable the vehicle To measure the tire pressure 1 Remove the valve stem cap 2 Use a pressure gauge to measure the tire pressure 3 Adjust to meet the recommended tire pressure Note Go...

Page 83: ...ehicle to allow for installation of the wheel assembly 2 Align the wheel assembly onto the hub of the vehicle Note Make sure that the valve stem points to the outer side of the vehicle Note Make sure...

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Page 85: ...316V 9 BATTERY MAINTENANCE CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 83 Battery Maintenance Maintenance Tasks 9...

Page 86: ...he battery top and terminals Remove all corrosion 3 Use tap water to clean the solution from the batteries Correctly discard the waste water 4 If the battery cable has corrosion have a trained technic...

Page 87: ...charger 1 Disable the vehicle 2 Turn off all accessories 3 Connect the AC cord 1 to the power source Note The vehicle will start to charge in 10 seconds or less The charge indicator light will flash a...

Page 88: ...Run Tow switch to TOW 2 Disconnect the negative cable 1 3 Disconnect the positive cable 2 4 Wait 90 seconds for the controller capacitors to discharge CONNECT THE BATTERIES DANGER BATTERIES DISCONNECT...

Page 89: ...o the battery terminals 6 Set the Run Tow switch to RUN BATTERY HOLD DOWN Each hold down must be tight to prevent the battery movement while the vehicle is in operation Do not tighten too much or the...

Page 90: ...RATURES WILL CAUSE DAMAGE TO WATER SUPPLY COMPONENTS DRAIN ALL WATER SUPPLY COMPONENTS STORE WATER SUPPLY COMPONENTS IN AN EMPTY STATE Refer to the deionizer operator and maintenance manual for mainte...

Page 91: ...e of the cost of water testing and fluctuations in the daily changes to water quality PREFERRED SOURCES DEIONIZED WATER Deionized water is water that has all charged mineral ions removed example sodiu...

Page 92: ...and lower on charge voltage Arsenic 0 5 Self discharge and can form poisonous gas Calcium 40 0 Increase of positive plate shedding Chloride 5 0 Loss of capacity in plates and greater loss in positive...

Page 93: ...10 TRANSPORT AND TOW CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 91 Transport And Tow Water Quality 10...

Page 94: ...BLIC ROAD THE TRAILER MUST MEET ALL FEDERAL STATE AND LOCAL REQUIREMENTS SUCH AS TAILLIGHTS AND BRAKE LIGHTS PREPARE THE VEHICLE TO BE TOWED 1 Turn the key to OFF 2 Remove the key Keep the key in a sa...

Page 95: ...in a safe area 5 Set the Run Tow switch to TOW 6 Remove all cargo from the vehicle 7 Remove the windshield from the vehicle 8 Secure all doors access panels seat bottoms and windshield 9 Examine the v...

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Page 97: ...11 EXTENDED STORAGE CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 95 Extended Storage Vehicle Transport Recovery 11...

Page 98: ...extended storage 1 Turn off all electronic accessories 2 Set the Forward Neutral Reverse control FNR to N 3 Turn the key to OFF 4 Remove the key Keep the key in a safe area 5 Put chocks against the w...

Page 99: ...y charger to the vehicle Keep battery chargers connected during storage The charger will automatically connect when necessary 14 B Examine the battery acid level and charger function monthly Note The...

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Page 101: ...12 WARRANTIES CARRYALL 710 LSV ELECTRIC Operators Manual TPCC01MP00EN018 Edition D Page 99 Warranties Return To Service From Extended Storage 12...

Page 102: ...or repairs made by qualified technicians other than Club Car s factory technicians or an Authorized Dealer or Distributor Club Car will provide only the replacement parts or components WARRANTY TIMEFR...

Page 103: ...age melted terminal posts the addition of any chemical or the operation of the battery in an uncharged condition below half charge 1 200 specific gravity the installation of the batteries in reverse o...

Page 104: ...Car makes no other warranty of any kind expressed or implied Any implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed by Club Car and excluded from this war...

Page 105: ...anual TPCC01MP00EN018 Edition D Page 103 E mail cci_warrantyadministration clubcar com Postal Service Club Car LLC Attention Warranty Services 4125 Washington Rd Evans Georgia 30809 United States Of A...

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Page 108: ...Publication Part Number TPCC01MP00EN018 Edition Code D Club Car LLC P O Box 204658 Augusta GA 30917 4658 USA Web Phone Fax www clubcar com 1 706 258 2225 1 800 ClubCar 1 706 863 5858...

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