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Page 6 of 16 

PZ10X-XXX-XXX-AXX (en)

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even 

at low air pressure and a broad range of material compatibili-

ty options are available. Refer to the model and option chart. 

ARO pumps feature stall resistant design, modular air motor / 

fluid sections.

Air operated double diaphragm pumps utilize a pressure dif-

ferential in the air chambers to alternately create suction and 

a positive fluid pressure in the fluid chambers, ball checks 

insure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and will 

continue to pump and keep up with the demand. It will build 

and maintain line pressure and will stop cycling once maxi-

mum line pressure is reached (dispensing device closed) and 

will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage. Do 

not exceed maximum inlet air pressure as stated on 

air motor plate.

 

y

Filtered and oiled air will allow the pump to operate more 

efficiently and yield a longer life to operating parts and 

mechanisms.

 

y

A filter capable of filtering out particles larger than 50 

microns should be used on the air supply. There is no lu-

brication required other than the “O” ring lubricant which 

is applied during assembly or repair.

 

y

If lubricated air is present, make sure that it is compatible 

with the Nitrile “O” rings in the air motor section of the 

pump.

TRANSPORT AND STORAGE

 

y

Store in a dry place, do not remove product from box 

during storage.

 

y

Do not remove protection caps from inlet and outlet prior 

to installation.

 

y

Do not drop or damage box, handle with care.

INSTALLATION

 

y

Pump cycle rate and operating pressure should be con-

trolled by using an air regulator on the air supply.

 

y

The outlet material volume is governed not only by the air 

supply but also by the material supply available at the in-

let. The material supply tubing should not be too small or 

restrictive. Be sure not to use hose which might collapse.

 

y

Use flexible connections (such as hose), at the suction and 

discharge, these connections should not be rigid piped 

and must be compatible with the material being pumped.

GENERAL PRODUCT SAFETY INFORMATION:

WARNING

 EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage.

 

y

Do not exceed the maximum inlet air pressure as stat-

ed on the pump model plate.

 

y

Be sure material hoses and other components are 

able to withstand fluid pressures developed by this 

pump. Check all hoses for damage or wear. Be certain 

dispensing device is clean and in proper working con-

dition.

WARNING

 Pump exhaust may contain contaminants. 

Can cause severe injury. Pipe exhaust away from work 

area and personnel.

 

y

In the event of a diaphragm rupture, material can be 

forced out of the air exhaust muffler.

 

y

Pipe the exhaust to a safe remote location when 

pumping hazardous or inflammable materials.

 

y

Use a grounded 3/8” minimum ID hose between the 

pump and the muffler.

WARNING

 HAZARDOUS PRESSURE. Can result in seri-

ous injury or property damage. Do not service or clean 

pump, hoses or dispensing valve while the system is 

pressurized.

 

y

Disconnect air supply line and relieve pressure from 

the  system by opening dispensing valve or device and 

/ or carefully and slowly loosening and removing out-

let hose or piping from pump.

 

y

Obtain Material Safety Data Sheets on all materials 

from the supplier for proper handling instructions.

WARNING

 EXPLOSION HAZARD. Models containing 

aluminum wetted parts cannot be used with 1,1,1-tri-

chloroethane, methylene chloride or other haloge-

nated hydrocarbon solvents which may react and 

explode.

 

y

Check pump motor section, fluid caps, manifolds and 

all wetted parts to assure compatibility before using 

with solvents of this type.

WARNING

 MISAPPLICATION HAZARD. Do not use

  models containing aluminum wetted parts with food 

products for human consumption. Plated parts can 

contain trace amounts of lead.

CAUTION

 Verify the chemical compatibility of the

  pump wetted parts and the substance being pumped, 

flushed or recirculated. Chemical compatibility may 

change with temperature and concentration of the 

chemical(s) within the substances being pumped, 

flushed or circulated. For specific fluid compatibility, 

consult the chemical manufacturer.

CAUTION

 Be certain all operators of this equipment 

have been trained for safe working practices, under-

stand it’s limitations, and wear safety goggles / equip-

ment when required.

CAUTION

 Do not use the pump for the structural 

support of the piping system. Be certain the system 

components are properly supported to prevent stress 

on the pump parts.

 

y

Suction and discharge connections should be flexi-

ble connections (such as hose), not rigid piped, and 

should be compatible with the substance being 

pumped.

CAUTION

 Prevent unnecessary damage to the pump. 

Do not allow pump to operate when out of material 

for long periods of time.

 

y

Disconnect air line from pump when system sits idle 

for long periods of time.

CAUTION

 Use only genuine ARO replacement parts to 

assure compatible pressure rating and longest service 

life.

NOTICE

 Replacement warning labels are available 

upon request: “Static Spark and Diaphragm Rupture” 

pn / 94080.

Summary of Contents for ARO PZ10A-AS Series

Page 1: ...X 25 3 lbs 11 48 kgs PZ10A XCX XXX AXX 39 85 lbs 18 11 kgs PZ10A XHX XXX AXX 44 25 lbs 20 11 kgs PZ10A ASX XXX AXX 42 85 lbs 19 41 kgs PZ10A BSX XXX AXX 42 85 lbs 19 41 kgs PZ10A FSX XXX AXX 48 55 lbs 22 01 kgs Add 6 44 lbs 2 92 kg for Stainless Steel air motor section Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 ...

Page 2: ...in the chart however certain combinations may not be recommended Consult a representative or the factory if you have questions concerning availability 0 No Option A 1 11 1 2 NPTF 2 Specialty Code 2 Blank if no Speciality Code A Santoprene C Hytrel E Carbon Steel F Aluminum G Nitrile H Hard 440 Stainless Steel L Hastelloy C S 316 Stainless Steel A Santoprene C Hytrel G Nitrile S Stainless steel T P...

Page 3: ...y qualified personnel with knowledge and under standing of protection classes regulations and provi sions for apparatus in hazardous areas for the region where the pump will operate y Secure pump connections and all contact points feet must be bolted and provide clearance around the pump to avoid vibration and generation of contact or static spark y Consult local building codes and electrical code...

Page 4: ...re of the pumps depend on the running conditions of the pump the materials of construction the temperature of the fluid pumped and the environmental conditions y For ambient process fluid and air inlet temperature see the temperature table on page 5 y Ensure proper housekeeping to eliminate dust build up on the pump Certain dusts may ignite at pump surface temperature limits as noted on page 5 y F...

Page 5: ... GAB GAC GAG GAM GAV GCA GCB GCC GCG GCM GCV GGA GGB GGC GGG GGM GGV GSA GSB GSC GSG GSM GSV GVA GVB GVC GVG GVM GVV HAG HCG HGA HGB HGC HGG HGV HSG HVG KAA KAB KAC KAG KAV KCA KCB KCC KCG KCV KGA KGB KGC KGG KGV KSA KSB KSC KSG KSV KVA KVB KVC KVG KVV LAG LCG LGA LGB LGC LGG LGV LSG LVG SAG SCG SGA SGB SGC SGG SGV SSG SVG 0 C to 40 C 32 F to 104 F 0 C to 78 C 32 F to 174 F PAA PAC PAG PAV PCA PCC...

Page 6: ... pump Check all hoses for damage or wear Be certain dispensing device is clean and in proper working con dition WARNING Pump exhaust may contain contaminants Can cause severe injury Pipe exhaust away from work area and personnel y In the event of a diaphragm rupture material can be forced out of the air exhaust muffler y Pipe the exhaust to a safe remote location when pumping hazardous or inflamma...

Page 7: ...hes on metallic surfaces and nicks or cuts in O rings y Tools needed to complete disassembly and repair y 7 8 wrench 1 2 socket or wrench 3 8 socket or wrench 3 8 Allen wrench 10 mm Allen wrench T 10 Torx screwdriver torque wrench measuring inch pounds O ring pick y Keep good records of service activity and include pump in preventive maintenance program y USE ONLY GENUINE ARO REPLACEMENT PARTS TO ...

Page 8: ...O Ring Qty Mtl O Ring Qty Mtl XXA 637401 XXA 637401 XA 96267 A 2 Sp 93280 4 E 93279 4 E XXC 637401 XXC 637401 XC 96267 C 2 H Y327 225 4 V Y327 220 4 V XXG 637401 XXG 637401 XG 96328 2 2 B Y325 225 4 B Y325 220 4 B XXL 637401 XXL 637401 XL 96146 L 2 L 96145 A 2 SP 93282 4 T 93281 4 T XXM 637401 XXM 637401 XM 96267 M 2 MSP 93282 4 T 93281 4 T XXT 637401 XXT 637401 XT 96146 T 2 T 96145 A 2 SP 93282 4...

Page 9: ...ENERS 14 Screw tighten to 25 30 ft lbs 33 9 40 7 Nm LUBRICATION SEALANTS ASSEMBLY TORQUE REQUIREMENTS Apply Loctite 242 to threads at assembly Apply Lubriplate FML 2 grease to all O rings U Cups and mating parts 26 Screws 20 25 ft lbs 27 1 33 9 Nm COLOR CODE 29 Nuts 15 20 ft lbs 20 3 27 1 Nm Material Diaphragm Color Ball Color Hytrel Cream Cream Nitrile Black Red Santoprene Tan Tan Santoprene Back...

Page 10: ...on instal lation y Lubricate O rings with Lubriplate FML 2 grease y Do not over tighten fasteners refer to torque specifica tion block on view y Torque fasteners following restart y SERVICE TOOLS To aid in the installation of 168 O rings onto the 167 pilot piston use tool 204130 T available from ARO PILOT VALVE DISASSEMBLY 1 A light tap on 118 should expose the opposite 121 sleeve 167 pilot piston...

Page 11: ...ds at assembly 126 Figure 3 TROUBLESHOOTING Product discharged from exhaust outlet y Check for diaphragm rupture y Check tightness of 14 diaphragm washer Air bubbles in product discharge y Check connections of suction plumbing y Check O rings between intake manifold and inlet side fluid caps y Check tightness of 14 diaphragm washer Motor blows air or stalls y Check 176 check valve for damage or we...

Page 12: ...18 NPT Inlet Outlet C K A 12 34 313 4 mm B 11 56 293 6 mm C 4 101 6 mm D 1 25 31 7 mm J 7 31 185 6 mm K 0 4 10 1 mm L 1 5 38 1 mm M 6 46 164 0 mm N see below P 5 84 148 3 mm Q 12 304 8 mm R see below E see below F see below G 12 43 315 7 mm H 6 25 158 7 mm A 13 37 339 5 mm B 12 92 328 1 mm C 7 1177 8 mm M 7 79 197 8 mm N 0 28 7 1 mm P 5 83 148 0 mm T 15 19 385 8 mm U 0 63 16 0 mm V 0 60 15 2 mm D ...

Page 13: ...and page 5 of the operator s manual DECLARATION OF CONFORMITY MANUFACTURED BY DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE TYPE SERIES AIR OPERATED DIAPHRAGM PUMPS MODEL SERIAL NO RANGE 2021 2024 A2XX1 XXXX L2XX4 XXXX This product complies with the following UK Regulations and European Community Directives Supply of Machinery Safety Regulations 2008 SI 2008 1597 The Equipment and Protective Syst...

Page 14: ...Page 14 of 16 PZ10X XXX XXX AXX en ...

Page 15: ...PZ10X XXX XXX AXX en Page 15 of 16 ...

Page 16: ...Page 16 of 16 PZ10X XXX XXX AXX en PN 97999 1933 ...

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