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Ingersoll-Rand ARO PZ10A-AS Series, Operator'S Manual

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Ingersoll-Rand ARO PZ10A-AS Series Operator'S Manual Download Page 8

Page 8 of 16 

PZ10X-XXX-XXX-AXX (en)

PARTS LIST / PZ10X-XXX-XXX-AXX FLUID SECTION

Fluid Section Service Kits (637401-XXX OR 637401-XX):

 For Fluid Kits With Seats :

 637401-XXX Fluid Section Service Kits include:

 Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to 

-XXX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart below), and items 19, 33, 70, 144, 175 and 180 (listed 

below) plus 174 and 94276 Lubriplate FML-2 grease (page 10).

 For Fluid Kits Without Seats: 

637401-XX Fluid Section Service Kits include: 

Balls (see BALL Option, refer to -XX in chart below), Diaphragms (see DIAPHRAGM Option, 

refer to -XX in chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 10).

EXTERNAL HARDWARE OPTIONS PZ10X-XXX-XXX-AXX

Item Description 

(size)

Qty

PZ10X-XXP PZ10X-XXS

Part No. Mtl Part No. Mtl

26 Screw 

(M8 x 1.25 - 6g x 30 mm)

(8) 95880-1 [C] 95880 [SS]

27 Bolt 

(M8 x 1.25 - 6g x 40 mm)

(20) 95896-1 [C] 95896 [SS]

29 Hex Flange Nut 

(M8 x 1.25 - 6h)

(20) 95879-1 [C] 95879 [SS]

 Air Section Service Kit Parts, see page 10.

COMMON PARTS

Item Description 

(size)

Qty

Part No.

Mtl

1 Connecting Rod

(1)

97146

[C]



 70 Gasket

(2)

95843

[B]



 144 “U” Cup 

(3/16” x 1-1/8” OD)

(2)

Y186-49

[B]



 175 “O” Ring 

(3/32” x 13/16” OD)

(2)

Y325-114

[B]

SEAT OPTIONS PZ10X-XXX-XXX-AXX

BALL OPTIONS PZ10X-XXX-XXX-AXX

“21”

 “22” 

(1-1/4” dia.)

-XXX Seat

Qty

Mtl

-XXX Seat

Qty [Mtl]

-XXX

Ball

Qty Mtl

-XXX Ball

Qty Mtl

-AXX 96152-A

(4)

[Sp]

-GXX 96152-G

(4)

[B]

-XAX

93278-A (4) [Sp]

-XSX 92408

(4)

[SS]

-CXX 96152-C

(4)

[H]

-HXX 94706

(4)

[SH]

-XCX

93278-C (4)

[H]

-XTX 93278-4 (4)

[T]

-EXX 96158

(4)

[C]

-LXX 95836

(4)

[Ha]

-XGX

93278-2 (4)

[B]

-XVX 93278-3 (4)

[V]

-FXX 96156

(4)

[A]

-SXX 96151

(4)

[SS]

DIAPHRAGM OPTIONS PZ10X-XXX-XXX-AXX

-XXX

 Service Kit

With Seat

 Service Kit

Without Seat

 “7”

 “8”

 “19”

 “33”

-XXX = (Seat)

-XXX = (Ball)

-XXX = (Diaphragm)

-XX = (Ball)

-XX = (Diaphragm) Diaphragm Qty Mtl Diaphragm Qty Mtl “O” Ring Qty Mtl “O” Ring

Qty

Mtl

-XXA 637401-XXA

637401-XA

96267-A

(2) [Sp] -----

--- --- 93280

(4) [E] 93279

(4)

[E]

-XXC 637401-XXC

637401-XC

96267-C

(2) [H] -----

--- --- Y327-225 (4) [V] Y327-220 (4)

[V]

-XXG 637401-XXG

637401-XG

96328-2

(2) [B]

-----

--- --- Y325-225 (4) [B] Y325-220 (4)

[B]

-XXL 637401-XXL

637401-XL

96146-L

(2) [L]

96145-A

(2) [SP] 93282

(4) [T] 93281

(4)

[T]

-XXM 637401-XXM

637401-XM

96267-M

(2) [MSP]

93282

(4) [T] 93281

(4)

[T]

-XXT 637401-XXT

637401-XT

96146-T

(2) [T]

96145-A

(2) [SP] 93282

(4) [T] 93281

(4)

[T]

-XXV 637401-XXV

637401-XV

95989-3

(2) [V] -----

--- --- Y327-225 (4) [V] Y327-220 (4)

[V]

NOTE:

 Gasket items 19 and 33 are not required with seat option AXX, -CXX and -GXX.

CENTER SECTION OPTIONS PZ10X-XXX-XXX-AXX

Item Description (size)

Qty

Aluminum

Stainless Steel

PZ10A-XXX-XXX-AXX PZ10S-XXX-XXX-AXX

Part No.

Mtl Part No.

Mtl

43 Ground Lug

(1) 93004

[Co] 93004

[Co]

68 Air Cap

(1) 95994-4

[A] 96007-3

[SS]

69 Air Cap

(1) 95994-3

[A] 96007-4

[SS]

74 Pipe Plug 

(1/4 - 18 NPT x 7/16”)

 

(2) Y17-51-S

[SS] Y17-51-S

[SS]

131 Screw

 (M8 x 1.25 - 6g x 95 mm)

(4) 96001

[C] 96655

[SS]

 180 Washer

(4) 96006

[Co] 96006

[Co]

195 Nut

 (M8 x 1.25 - 6h)

(4) 96005

[SS] 96005

[SS]

MANIFOLD / FLUID CAP MATERIAL OPTIONS PZ10X-XXX-XXX-AXX

Aluminum

Cast Iron

Hastelloy-C

Stainless Steel

Stainless Steel

PZ10X-XAX-XXX

PZ10X-XCX-XXX

PZ10X-XHX-XXX

PZ10X-ASX-XXX 

PZ10X-BSX-XXX

PZ10X-FSX-XXX

Item Description 

(size)

Qty Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl]

5

Backup Washer

(2)

95990-3

[C]

95990-3

[C]

95990-1

[SS] 95990-1

[SS]

95990-1

[SS]

6

Diaphragm Washer

(2)

95990-3

[C]

95990-3

[C]

95990-2

[Ha] 95990-1

[SS]

95990-1

[SS]

9

Washer 

(0.505” ID)

(2)

93189-1

[SS] 93189-1

[SS] 96161

[Ha] 93189-1

[SS]

93189-1

[SS]

14

Screw 

(M12 x 1.75 - 6g x 25 mm)

(2)

95997

[SS] 95997

[SS] 96159

[Ha] 95997

[SS]

95997

[SS]

15

Fluid Cap

(2)

95935

[A]

95831

[CI]

96148

[Ha] 96010

[SS]

96010

[SS]

60

Inlet Manifold

(1)

95936-[

] [A]

95829-[

] [CI]

96150-[

] [Ha] 96008-[

] [SS]

98242

[SS]

61

Outlet Manifold

(1)

95960-[

] [A]

95830-[

] [CI]

96149-[

] [Ha] 96009-[

] [SS]

98243

[SS]

MATERIAL CODE

[A]

= Aluminum

[B]

= Nitrile

[C]

= Carbon Steel

[CI]

= Cast Iron

[Co]

= Copper

[E]

= E.P.R.

[H]

= Hytrel

[Ha]

= Hastelloy-C

[L]

= Long Life PTFE

[MSP] = Medical Grade

Santoprene

[SH]

= Hard Stainless Steel

[SP]

= Santoprene

[SS]

= Stainless Steel

[T]

= PTFE

[V]

= Viton

Summary of Contents for ARO PZ10A-AS Series

Page 1: ...X 25 3 lbs 11 48 kgs PZ10A XCX XXX AXX 39 85 lbs 18 11 kgs PZ10A XHX XXX AXX 44 25 lbs 20 11 kgs PZ10A ASX XXX AXX 42 85 lbs 19 41 kgs PZ10A BSX XXX AXX 42 85 lbs 19 41 kgs PZ10A FSX XXX AXX 48 55 lbs 22 01 kgs Add 6 44 lbs 2 92 kg for Stainless Steel air motor section Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 ...

Page 2: ...in the chart however certain combinations may not be recommended Consult a representative or the factory if you have questions concerning availability 0 No Option A 1 11 1 2 NPTF 2 Specialty Code 2 Blank if no Speciality Code A Santoprene C Hytrel E Carbon Steel F Aluminum G Nitrile H Hard 440 Stainless Steel L Hastelloy C S 316 Stainless Steel A Santoprene C Hytrel G Nitrile S Stainless steel T P...

Page 3: ...y qualified personnel with knowledge and under standing of protection classes regulations and provi sions for apparatus in hazardous areas for the region where the pump will operate y Secure pump connections and all contact points feet must be bolted and provide clearance around the pump to avoid vibration and generation of contact or static spark y Consult local building codes and electrical code...

Page 4: ...re of the pumps depend on the running conditions of the pump the materials of construction the temperature of the fluid pumped and the environmental conditions y For ambient process fluid and air inlet temperature see the temperature table on page 5 y Ensure proper housekeeping to eliminate dust build up on the pump Certain dusts may ignite at pump surface temperature limits as noted on page 5 y F...

Page 5: ... GAB GAC GAG GAM GAV GCA GCB GCC GCG GCM GCV GGA GGB GGC GGG GGM GGV GSA GSB GSC GSG GSM GSV GVA GVB GVC GVG GVM GVV HAG HCG HGA HGB HGC HGG HGV HSG HVG KAA KAB KAC KAG KAV KCA KCB KCC KCG KCV KGA KGB KGC KGG KGV KSA KSB KSC KSG KSV KVA KVB KVC KVG KVV LAG LCG LGA LGB LGC LGG LGV LSG LVG SAG SCG SGA SGB SGC SGG SGV SSG SVG 0 C to 40 C 32 F to 104 F 0 C to 78 C 32 F to 174 F PAA PAC PAG PAV PCA PCC...

Page 6: ... pump Check all hoses for damage or wear Be certain dispensing device is clean and in proper working con dition WARNING Pump exhaust may contain contaminants Can cause severe injury Pipe exhaust away from work area and personnel y In the event of a diaphragm rupture material can be forced out of the air exhaust muffler y Pipe the exhaust to a safe remote location when pumping hazardous or inflamma...

Page 7: ...hes on metallic surfaces and nicks or cuts in O rings y Tools needed to complete disassembly and repair y 7 8 wrench 1 2 socket or wrench 3 8 socket or wrench 3 8 Allen wrench 10 mm Allen wrench T 10 Torx screwdriver torque wrench measuring inch pounds O ring pick y Keep good records of service activity and include pump in preventive maintenance program y USE ONLY GENUINE ARO REPLACEMENT PARTS TO ...

Page 8: ...O Ring Qty Mtl O Ring Qty Mtl XXA 637401 XXA 637401 XA 96267 A 2 Sp 93280 4 E 93279 4 E XXC 637401 XXC 637401 XC 96267 C 2 H Y327 225 4 V Y327 220 4 V XXG 637401 XXG 637401 XG 96328 2 2 B Y325 225 4 B Y325 220 4 B XXL 637401 XXL 637401 XL 96146 L 2 L 96145 A 2 SP 93282 4 T 93281 4 T XXM 637401 XXM 637401 XM 96267 M 2 MSP 93282 4 T 93281 4 T XXT 637401 XXT 637401 XT 96146 T 2 T 96145 A 2 SP 93282 4...

Page 9: ...ENERS 14 Screw tighten to 25 30 ft lbs 33 9 40 7 Nm LUBRICATION SEALANTS ASSEMBLY TORQUE REQUIREMENTS Apply Loctite 242 to threads at assembly Apply Lubriplate FML 2 grease to all O rings U Cups and mating parts 26 Screws 20 25 ft lbs 27 1 33 9 Nm COLOR CODE 29 Nuts 15 20 ft lbs 20 3 27 1 Nm Material Diaphragm Color Ball Color Hytrel Cream Cream Nitrile Black Red Santoprene Tan Tan Santoprene Back...

Page 10: ...on instal lation y Lubricate O rings with Lubriplate FML 2 grease y Do not over tighten fasteners refer to torque specifica tion block on view y Torque fasteners following restart y SERVICE TOOLS To aid in the installation of 168 O rings onto the 167 pilot piston use tool 204130 T available from ARO PILOT VALVE DISASSEMBLY 1 A light tap on 118 should expose the opposite 121 sleeve 167 pilot piston...

Page 11: ...ds at assembly 126 Figure 3 TROUBLESHOOTING Product discharged from exhaust outlet y Check for diaphragm rupture y Check tightness of 14 diaphragm washer Air bubbles in product discharge y Check connections of suction plumbing y Check O rings between intake manifold and inlet side fluid caps y Check tightness of 14 diaphragm washer Motor blows air or stalls y Check 176 check valve for damage or we...

Page 12: ...18 NPT Inlet Outlet C K A 12 34 313 4 mm B 11 56 293 6 mm C 4 101 6 mm D 1 25 31 7 mm J 7 31 185 6 mm K 0 4 10 1 mm L 1 5 38 1 mm M 6 46 164 0 mm N see below P 5 84 148 3 mm Q 12 304 8 mm R see below E see below F see below G 12 43 315 7 mm H 6 25 158 7 mm A 13 37 339 5 mm B 12 92 328 1 mm C 7 1177 8 mm M 7 79 197 8 mm N 0 28 7 1 mm P 5 83 148 0 mm T 15 19 385 8 mm U 0 63 16 0 mm V 0 60 15 2 mm D ...

Page 13: ...and page 5 of the operator s manual DECLARATION OF CONFORMITY MANUFACTURED BY DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE TYPE SERIES AIR OPERATED DIAPHRAGM PUMPS MODEL SERIAL NO RANGE 2021 2024 A2XX1 XXXX L2XX4 XXXX This product complies with the following UK Regulations and European Community Directives Supply of Machinery Safety Regulations 2008 SI 2008 1597 The Equipment and Protective Syst...

Page 14: ...Page 14 of 16 PZ10X XXX XXX AXX en ...

Page 15: ...PZ10X XXX XXX AXX en Page 15 of 16 ...

Page 16: ...Page 16 of 16 PZ10X XXX XXX AXX en PN 97999 1933 ...

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